• Title/Summary/Keyword: surface stress

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Residual Stress Analysis for Repair Welding in Dissimilar Metal Weld (보수용접에 따른 이종금속 용접부의 잔류응력 해석)

  • Lee, Seung-Gun;Jin, Tae-Eun;Kang, Sung-Sik;Kwon, Dong-Il
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.32-37
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    • 2009
  • Alloy 600 and Alloy 82/182 materials have been used widely in PWR plants. But these materials are known to be susceptible to PWSCC(Primary Water Stress Corrosion Cracking). Recently, there have been several PWSCC events in major components due to repair welding, because repair welding in the dissimilar metal welds during the construction increases residual stress significantly on the inner surface of welds. In this paper, various residual stress analyses for repair welding were performed using FEM to check the effect of repair welding on residual stress distributions in PZR safety/relief nozzle. The results indicate that for inside surface repair welding, high tensile residual stress is developed on the inside surface of the nozzles.

Residual Stress Measurement in the Hard Turned SKD Tool Steel

  • Kim, Jong-Hyuk;Lee, Tae-Hong;Jang, Dong-Young;Han, Dong-Chul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.331-332
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    • 2002
  • Most manufacturing processes such as welding, cutting and molding generate residual stresses on the surface of manufactured parts. Tensile residual stress is harmful to the surface integrity, which results in reduced fatigue life and causes other structural failures when the service stresses are superimposed on the residual stresses. In the research, the residual stresses of the high hardness steel (over $H_{RC}60$) workpiece (SKD11) machined by the hard turning were measured using Hole-drilling Method. Residual stress in the surface of hard turned workpiece was mainly appeared to be compressive stress.

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Analysis on the Fatigue Fracture Surface of Gas Piping Material using the X-Ray Fractography (X-선 프랙토그라피에 의한 가스배관재의 피로파면해석)

  • Lim, Man-Bae
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.18-24
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    • 2002
  • This study verified the relationship between fracture mechanics parameters(${\Delta}K,\;K_{max}$) and X-ray parameters ($(\sigma}_r,;B$) for G365 steel at elevated temperature up to $300{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase in low ${\Delta}K$ region, reach to a maximum value at a certain value of $K_{max}$ or ${\Delta}K$ and then decrease. Residual stress was independent on stress ratio by arrangement of ${\Delta}K$ and half value breadth was independent by the arrangement of $K_{max}$. The equation of ${\sigma}_r-{\Delta}K$ was established by the experimental data. Therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

Effects on Machining on Surface Residual Stress of SA 508 and Austenitic Stainless Steel (SA508 탄소강 및 오스테나이트 스테인리스강의 표면잔류응력에 미치는 기계가공효과)

  • Lee, Kyoung-Soo;Lee, Seong-Ho;Park, Chi-Yong;Yang, Jun-Seok;Lee, Jeong-Geun;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.543-547
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    • 2011
  • Primary water stress corrosion cracking has occurred in dissimilar weld areas in nuclear power plants. Residual stress is a driving force in the crack. Residual stress may be generated by weld or surface machining. Residual stress due to surface machining depends on the machining method, e.g., milling, grinding, or EDM. The stress is usually distributed on or near the surface of the material. We present the measured residual stress for machining on SA 508 and austenitic stainless steels such as TP304 and F316. The residual stress can be tensile or compressive depending on the machining method. The depth and the magnitude of the residual stress depend on the material and the machining method.

A STUDY ON THE STRESS DISTRIBUTION OF THE ALL CERAMIC CROWNS ACCORDING TO THE CUSP ANGLE OF THE MAXILLARY FIRST PREMOLAR USING THREE DIMENSIONAL FINITE ELEMENT METHOD (상악 제1소구치의 교두각에 따른 전부도재관의 응력분포에 관한 삼차원유한요소법적 연구)

  • Kim Won-Kyu;Shin Dong-Kuk;Song Kie-Bum;Dong Jin-Keun
    • The Journal of Korean Academy of Prosthodontics
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    • v.42 no.1
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    • pp.58-72
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    • 2004
  • Statement of problem : Clinically, maxillary first premolar has a high risk of fracture. This is thought to be caused by the susceptible figure which the maxillary first premolar has In other words, sharp cusp angles of the premolar is thought to influence this situation. Purpose : This study was to know stress distribution of all-ceramic crown according to the cusp angle. Material and Method : It was manufactured a three dimensional finite element model simplified maxillary first premolar, and then analyzed stress distribution when cusp angle was each $80^{\circ}$, $90^{\circ}$, $100^{\circ}$, $110^{\circ}$ and $120^{\circ}$. Results and conclusion : 1. The von Misses stress showed that stress decreases as cusp angle increases in the central groove of the occlusal surface. 2. It showed that maximum principal stress was centered at the region of the central groove of the occlusal surface and a region which the force was inflicted. And also it appeared high on the lingual and buccal side of finish line. 3. The X axis of normal stress was focused in the central groove of the occlusal surface. The Y axis normal stress appeared high in the central groove of the occlusal surface, buccal and lingual side. 4. The Stress near the finish line showed a low value compared with stress in the region of the central groove of the occlusal surface. 5. It shows that the most dangerous angle for tooth fracture was on $80^{\circ}$ of the cusp angle and low on $120^{\circ}$ of its.

A COMPARISON OF POST AND CORE TECHNIQUES WITH FINITE ELEMENT ANALYSIS (유한요소법에 의한 Post와 Core 형성법의 비교)

  • Cheong, Yong-Kee;Hur, Bock;Lee, Hee-Joo
    • Restorative Dentistry and Endodontics
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    • v.21 no.1
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    • pp.70-86
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    • 1996
  • The purpose of this study was to analyze the stress distribution in mandibular second premolars restored with different post and core techniques. Sixteen two-dimensional finite element model of mandibular second premolars restored with post and core and complete crown were developed according to the diameter, length, and material of post and core. Vertical force, 10N in magnitude, was applied first to the central fossa and then $45^{\circ}$ oblique force of same magnitude was applied to the buccal contact surface of buccal cusp. The obtained results were as follows : 1. Stress distribution within the dentin 1) Regardless of the material of the post and core and the diameter and length of the post, the pattern of stress distribution within the dentin was similar. 2) Maximum dentinal stress was observed on the lingual root surface of alveolar crest level with oblique loading and on lingual side of root dentin at the crown margin on vertical loading. 3) Cast post and cores produced the lowest dentinal stress concentrations and the highest stress concentration was observed in composite resin post and cores. 2. Stress distribution within the post and core 1) Within the amalgam and composite resin post and core, the patterns and maximum values of stress were similar. Maximum stress located at the central fossa of core portion on vertical loading and at the lingual junction of post and core with oblique loading. 2) Among the all post and cores, the cast post and core registered the highest stress concentration and maximum stress value within the post. Maximum stress located at the post apex on vertical loading and at lingual half of the post surface with oblique loading. 3) In case of Para-post and amalgam core, maximum stress located at the central fossa of core portion and lingual tip of the post head on vertical loading. With oblique loading, maximum stress located at the lingual half of the post surface.

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Characterization of Residual Stress in Shot Peened Al 7075 Alloy Using Surface Acoustic Wave (표면파를 이용한 쇼트피닝된 Al 7075 합금의 잔류응력 평가)

  • Kim, Chung-Seok;Kim, Yong-Kwon;Park, Ik-Keun;Kwun, Sook-In
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.291-296
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    • 2006
  • The residual stress in shot-peened Al 7075 alloy was evaluated using surface acoustic wave (SAW). Shot peening was conducted to produce a variation in the residual stress with the depth below the surface under a shot velocity of 30 m/s. The SAW velocity was measured from the V(z) curve using a scanning acoustic microscopy (SAM). The Vickers hardness profile from the surface showed a significant work hardening near the surface layer with a thickness of about 0.25 mm. As the residual stress became more compressive, the SAW velocity increased, whereas as the residual stress became more tensile, the SAW velocity decreased. The variation in the SAW velocity through the shot peened surface layer was in good agreement with the distribution of the residual stress measured by X-ray diffraction technique.

Development of Three-Dimensional Fracture Strain Surface in Average Stress Triaxiaility and Average Normalized Lode Parameter Domain for Arctic High Tensile Steel: Part II Formulation of Fracture Strain Surface (극한지용 고장력강의 평균 응력 삼축비 및 평균 정규 로드 파라메터를 고려한 3차원 파단 변형률 평면 개발: 제2부 파단 변형률 평면의 정식화)

  • Chong, Joonmo;Park, Sung-Ju;Kim, Younghun
    • Journal of Ocean Engineering and Technology
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    • v.29 no.6
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    • pp.454-462
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    • 2015
  • An extended study was conducted on the fracture criterion by Choung et al. (2011; 2012) and Choung and Nam (2013), and the results are presented in two parts. The theoretical background of the fracture and the results of new experimental studies were reported in Part I, and three-dimensional fracture surface formulations and verifications are reported in Part II. How the corrected true stress can be processed from the extrapolated true stress is first introduced. Numerical simulations using the corrected true stress were conducted for pure shear, shear-tension, and pure compression tests. The numerical results perfectly coincided with test results, except for the pure shear simulations, where volume locking appeared to prevent a load reduction. The average stress triaxialities, average normalized lode parameters, and equivalent plastic strain at fracture initiation were extracted from numerical simulations to formulate a new three-dimensional fracture strain surface. A series of extra tests with asymmetric notch specimens was performed to check the validity of the newly developed fracture strain surface. Then, a new user-subroutine was developed to calculate and transfer the two fracture parameters to commercial finite element code. Simulation results based on the user-subroutine were in good agreement with the test results.

Lubrication Effect of Slider Bearing with Round Embossed Surface According to Its Slider Slope (둥근 엠보싱 형상이 있는 슬라이더 베어링의 경사도에 따른 윤활효과)

  • Chin, DoHun;Yoon, MoonChul
    • Tribology and Lubricants
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    • v.30 no.5
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    • pp.284-290
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    • 2014
  • The influence of round embossed surface on slider bearing characteristics and its load carrying capacity is discussed for thin film effect of embossed slider bearing. For the numerical computation of lubrication parameters such as pressure, load capacity and shear stress that are normalized and a Reynolds equation is used for the analysis of embossed slider bearing characteristics. For this purpose, the finite difference method of central difference scheme is used in this study. In a slider bearing with embossed form, several simulation parameters such as pressure, load capacity and shear stress of the bearing can be obtained according to independent parameters such as the slope of the slider bearing and number of embossing in the upper slider. Also this results can be summarized and be stored in sequential data file for latter analysis. After all, their distribution of the pressure and shear stress parameters can be displayed and be analyzed easily by using the developed program with matlab GUI technique. The independent parameters such as a number of embossing and a slope of the embossed surface slider are used for discussing simulation parameters of pressure distribution, shear stress and load carrying capacity of the round embossing. These study results reported in this paper should be applied to the other shaped slider bearing with a rectangular embossed surface or rectangular waved surface.

Finite Element Analysis of Thermal Stresses on a Hearth Roll Surface Depending on Changes in the Neck Shape (허스롤 목 부위 형상 변화에 따른 열응력 분포 변화 유한요소해석)

  • Na, D.H.;Lee, Y.
    • Transactions of Materials Processing
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    • v.25 no.3
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    • pp.169-175
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    • 2016
  • The hearth roll, which transfers the cold-rolled strip sheet in a Continuous Annealing Line (CAL), is always subjected to changes in the surface temperature and subsequently experiences thermal stress in service. These variations lead to the generation of thermal cracks on the hearth roll surface as well local plastic deformation. We performed finite element analysis to predict the thermal stress changes on the hearth roll surface and designed the collar shape of the hearth roll to minimize these thermal stresses. Results show that the hearth roll with a collar having an obtuse angle is much more effective than a hearth roll with collar having a right angle when the tangential stress, which is one of main causes leading to surface cracks, is compared for the various conditions. It was found that the tangential stress and the temperature on the surface of hearth roll can be reduced by 51.9% and 26℃ if the shape of roll on collar is re-designed.