• Title/Summary/Keyword: surface roughness length

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A Study on the Machinability of Electroless Nickel by the Ultra-Precision Diamond Turning (초정밀 다이아몬드 터닝에 의한 무전해 니켈의 피삭성 연구)

  • 김우순;김동현;난바의치
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.27-33
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    • 2004
  • The ultra-precision cutting is a key technique for the manufacture of optical components such as aluminium mirrors, electroless nickel mirror, plastic mirror in a variety of advanced science and technology applications. The paper presents experimental results of ultra-precision diamond fuming of electroless nickel materials. In general, the cutting condition such as feed rate and depth of rut, have effect on the surface roughness in ultra-precision diamond turning. To obtain an optimal cutting condition, we studied the effect of the cutting speed. the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness. So, the relationship of the surface roughness and cutting condition has been clarified. From the experimental results, the machined surface roughnesses were obtained less than 1nm rms.

A Study on the Surface Roughness in Ultra-Precision Cutting of Electroless Nickel (무전해 니켈의 초정밀 절삭에 의한 표면거칠기 연구)

  • 권우순;김동현;난바의치
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.538-541
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    • 2003
  • Ultra-precision machining was carried out on a electroless nickel materials using single crystal diamond tools. The effects of the cutting velocity, the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness were studied. In this paper, the cutting condition for getting nano order smooth surface of electroless nickel have been examined experimentally by the ultra-precision machine and single crystal diamond tools. And also. the surface roughness was measured by the three dimension

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A Study on the Wear of Diamond Stylus for Surface Roughness Measurement (표면거칠기 측정용 다이아몬드 촉침의 마모에 관한 연구)

  • Han, Eung-Kyo;Rho, Byung-Ok;Park, Du-Won;Kim, Jong-Ock
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.3
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    • pp.105-113
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    • 1991
  • The practicability of Ion-Sputter machining renders it possible to make diamond stylus for surface roughness measurement with micro stylus tip radius less than 2${\mu}mR$, and to measure surface roughness of fine-machined surface. In this study, we researched the wear or Ion-Sputtered stylus with 0.1${\mu}mR$ and 0.5${\mu}mR$ for micro-figure measurement and polished stylus with 0.5${\mu}mR$ according to measurement distance. As a result, we know that the case of Ion-Sputtered stylus is worn down easilier the case of polished stylus. And we know that in the evaluation of stylus wear, it is more useful method that examine the wear by measuring the variation of stylus tip radius than by evaluating the variation of Ra values.

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A Stlidy on the Mirror Surface F~n~shinSgy stem using Micro Abraslve Film (마이크로 필름을 이용한 경면가공 시스템에 관한 연구)

  • 김기수;남궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.273-278
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    • 1994
  • The surface finishing systems using the micro abrasive film were designed and manufactured to make the mirror surface of the cylindrical workpiece. An experimental study of surface finishing was carried out to investigate the performance of mirror surface finishing system. The surface roughness of stainless steel was about Rmax 0.2~0.25 .mu.m, Ra 0.02~0.04 .mu.m in abrasive grain size 12, 9 .mu.m. the surface roughness of chrome coated workpiece was about Rmax 0.07~ 0.11 .mu. m, Ra 0.01 in abrasive grain size 3 .mu. m. Also, to measure the mirror finishing time by mirror surface finishing system, the experiment was carried out on the chrome coated and ground roller of diameter 76mm and length 650mm. The finishing time and surface roughness were 40min and Rmax 0.1~0.13 .mu.m, Ra 0.01 .mu.m.

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Impact study for multi-girder bridge based on correlated road roughness

  • Liu, Chunhua;Wang, Ton-Lo;Huang, Dongzhou
    • Structural Engineering and Mechanics
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    • v.11 no.3
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    • pp.259-272
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    • 2001
  • The impact behavior of a multigirder concrete bridge under single and multiple moving vehicles is studied based on correlated road surface characteristics. The bridge structure is modeled as grillage beam system. A 3D nonlinear vehicle model with eleven degrees of freedom is utilized according to the HS20-44 truck design loading in the American Association of State Highway and Transportation Officials (AASHTO) specifications. A triangle correlation model is introduced to generate four classes of longitudinal road surface roughness as multi-correlated random processes along deck transverse direction. On the basis of a correlation length of approximately half the bridge width, the upper limits of impact factors obtained under confidence level of 95 percent and side-by-side three-truck loading provide probability-based evidence for the evaluation of AASHTO specifications. The analytical results indicate that a better transverse correlation among road surface roughness generally leads to slightly higher impact factors. Suggestions are made for the routine maintenance of this type of highway bridges.

A Study on Machinability of SM55C for Deep Hole Drilling (Deep Hole 가공시 SM55C의 절삭성에 관한 연구)

  • 이충일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.177-182
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    • 1997
  • The purpose of this study is to analyze how tools, guide bush type and the change of cutting speed have effects on the diameter of cutting hole, surface roughness of workpiece and roundness during the deep hole machining of SM55C with solid BTA drill by using BTA drilling system through experiment. Conclusion reached is as follows. (1) The diameter was expanded for 25${\mu}{\textrm}{m}$ at the first section and then was reduced 0${\mu}{\textrm}{m}$ and 15${\mu}{\textrm}{m}$ respectively at the 10m and 20m section comparing to the diameter of tool with respect to the variation of cutting length. (2) It was proved that roughness was below 12S for the whole section of cutting length. (3) The roundness has been below 12${\mu}{\textrm}{m}$. Regarding the polygon phenomenon, it has bee proved that not only uneven number of angle but also even number (quadrilateral, elliptical) of angle were made. (4) Variation of diameter, surface roughness of workpiece and roundness turned out to ve the best at 70m/min of cutting speed, 0.15mm/rev of feed.

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STRENGTH OF GLASS FIBER REINFORCED PMMA RESIN AND SURFACE ROUGHNESS CHANGE AFTER ABRASION TEST

  • Lee, Sang-Il;Kim, Chang-Whe;Lim, Young-Jun;Kim, Myung-Joo;Yun, Suk-Dae
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.3
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    • pp.310-320
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    • 2007
  • Statement of the problem. The fracture of acrylic resin dentures remains an unsolved problem. Therefore, many investigations have been performed and various approaches to strengthening acrylic resin, for example, the reinforcement of heat-cured acrylic resin using glass fibers, have been suggested over the years. But problems such as poor workability, rough surface, poor adhesion of glass fiber resin complex are not solved yet. Purpose. The aim of the present study was to investigate the effect of short glass fibers on the transverse strength of heat-polymerized denture base acrylic resin and roughness of resin complex after abrasion test. Material and methods. To avoid fiber bunching and achieve even fiber distribution, glass fiber bundles were mixed with acrylic resin powder in conventional mixer with a non-cutting blade, to produce the glass fiber($10{\mu}m$ diameter, 3mm length, silane treated) resin composite. Glass fibers were incorporated at 0%, 3%, 6% and 9% by weight. Transverse strength were measured. After abrasion test, surface roughness was evaluated and scanning electron microscope view was taken for clinical application. Results. 1. 6% and 9% incorporation of 3mm glass fibers in the acrylic resin enhanced the transverse strength of the test specimens(p<0.05). 2. Before abrasion test, incorporation of 0%, 3%, 9% glass fiber in the resin showed no dirrerence in roughness statisticaly(p>0.05). 3. After abrasion test, incorporation of 0%, 3%, 6% glass fiber in the resin showed same surface roughness value statistically(p>0.05). 4. In SEM, surface roughness increased as the percentage of the fibers increased. 5. In the areas where glass fiber bunchings are formated, a remarkably high roughness was noticed. Conclusion. 6% and 9% addition of silane-treated short glass fibers into denture base acrylic resin increased transverse strength significantly. Before and after abrasion test, incorporation of 0%, 3%, 6% glass fiber in the resin showed same surface roughness value statistically.

Development and Wind Speed Evaluation of Ultra High Resolution KMAPP Using Urban Building Information Data (도시건물정보를 반영한 초고해상도 규모상세화 수치자료 산출체계(KMAPP) 구축 및 풍속 평가)

  • Kim, Do-Hyoung;Lee, Seung-Wook;Jeong, Hyeong-Se;Park, Sung-Hwa;Kim, Yeon-Hee
    • Atmosphere
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    • v.32 no.3
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    • pp.179-189
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    • 2022
  • The purpose of this study is to build and evaluate a high-resolution (50 m) KMAPP (Korea Meteorological Administration Post Processing) reflecting building data. KMAPP uses LDAPS (Local Data Assimilation and Prediction System) data to detail ground wind speed through surface roughness and elevation corrections. During the detailing process, we improved the vegetation roughness data to reflect the impact of city buildings. AWS (Automatic Weather Station) data from a total of 48 locations in the metropolitan area including Seoul in 2019 were used as the observation data used for verification. Sensitivity analysis was conducted by dividing the experiment according to the method of improving the vegetation roughness length. KMAPP has been shown to improve the tendency of LDAPS to over simulate surface wind speeds. Compared to LDAPS, Root Mean Square Error (RMSE) is improved by approximately 23% and Mean Bias Error (MBE) by about 47%. However, there is an error in the roughness length around the Han River or the coastline. Accordingly, the surface roughness length was improved in KMAPP and the building information was reflected. In the sensitivity experiment of improved KMAPP, RMSE was further improved to 6% and MBE to 3%. This study shows that high-resolution KMAPP reflecting building information can improve wind speed accuracy in urban areas.

Analysis fo the Rock Joint Strength Characteristics Using New Rock Joint Roughness Quantification Method (암석의 절리면 거칠기 정량화 기법 개발을 통한 절리면 전단강도 특성 분석)

  • 이인모;홍은수;배석일;이석원
    • Journal of the Korean Geotechnical Society
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    • v.18 no.4
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    • pp.229-238
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    • 2002
  • This paper introduces the surface roughness parameter, Rs to the characterization of joint roughness and quantitatively illustrates the influence of joint roughness on the joint shear strength. A new peak shear strength criterion for rock joints using Rs is suggested. The results show that the surface roughness parameter, Rs can appropriately reflect the degree of roughness for the rock joint surfaces tested in this study A measuring interval of 2mm and profile length of 5cm can be used to characterize the joint roughness of the rock core size surfaces; however, the scale of fluctuation, $\delta_\alpha$ should be considered to extend the surface roughness parameter, Rs to the large-scale field rock joint surfaces. For the smooth joint roughness, sliding of the rock cores is the principal shear mechanism; however, the breakage of roughness from the rock cores is inferred for rougher joint roughness.