• 제목/요약/키워드: surface rolling

검색결과 545건 처리시간 0.024초

Discussion on Rolling Contact Fatigue with Wear Amount by X-ray Reflection (마멸량의 대소에 따른 구름접촉 피로의 X선적 해석)

  • 이한영
    • Tribology and Lubricants
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    • 제10권2호
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    • pp.51-55
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    • 1994
  • Rolling friction test was carried out to investigate the effect of the wear amount on rolling contact fatigue process in lubrication oil. The methods of this process were conducted at two Hertzian contact pressure and three slide ratio in each case by employing normalized and annealed carbon steel. During process of the rolling contact fatigue, the number of rotation until surface damage was occurred, the wear amount of rolling contact surface, and residual stress and half-value breadth using X-ray reflection on rolling contact surface were investigated. The result of this study shows that rolling contact fatigue process was directly influenced by wear trend and was confirmed by change of residual stress and half-value breadth on rolling contact surface.

Discussion on Rolling Contact Fatigue with Wear Amount by X-ray Reflection (마멸량의 대소에 따른 구름접촉 피로의 X선적 해석)

  • 이한영
    • Tribology and Lubricants
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    • 제10권3호
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    • pp.71-77
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    • 1994
  • Rolling friction test was carried out to investigate the effect of the wear amount on rolling contact fatigue process in lubrication oil. The methods of this process were conducted at two Hertzian contact pressure and three slide ratio in each case by employing normalized and annealed carbon steel. During process of the rolling contact fatigue, the number of rotation until surface damage was occurred, the wear amount of rolling contact surface, and residual stress and half-value breadth using X-ray reflection on rolling contact surface were investigated. The result of this study shows that rolling contact fatigue process was directly influenced by wear trend and was confirmed by change of residual stress and half-value breadth on rolling contact surface.

Effect of Lubrication during Hot Rolling on the Evolution of Textures at the surface of 18%Cr Ferritic Stainless Steel Sheet (페라이트계 스테인리스 강의 열간압연 시 표면 층의 집합조직 발달에 미치는 윤활의 영향)

  • Pyon, Y.B.;Kang, H.G.;Huh, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.411-414
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    • 2008
  • In order to study the effect of lubrication during hot rolling, ferritic stainless steel (FSS) sheet were hot-rolled with and without application of lubrication. The effect of two hot rolling processes on the evolution of texture and microstructure after hot rolling, cold rolling and subsequent recrystallization annealing was studied by means of macro-texture analysis and microstructure observations. After hot rolling, the specimen rolled with lubrication showed rolling textures at the sheet surface, while the specimen rolled without lubrication displayed shear textures in the outer layers of the sheet. Hot rolling with lubrication was beneficial to the formation of strong recrystallization textures at sheet surface. However, hot rolling with lubrication led to the formation of orientation colonies in outer thickness layers of the recrystallized sheet.

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Relation between applied forces and surface characteristics on surface rolling in cast iron (주철의 표면로울링에서 가압력의 영향)

  • 육굉수;박병성;최재승
    • Transactions of the Korean Society of Mechanical Engineers
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    • 제12권4호
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    • pp.705-711
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    • 1988
  • Surface rolling is one of the plastic deformation processes, which improves surface roughness and increases hardness. The surface rolling tool used in this experiment was specially designed by author for surface rolling on cast iron. The cutting feeds were 0.10mm/rev.and 0.30mm/rev.The applied forces of rolling were in the range of 10kgf to 30kgf with 5kgf differences. The results obtained are as follows. (1) In general the good surface roughness can be obtained with the applied force 25kgf according to surface roughness of the previous turning. (2) The hardness is mainly increased at the first rolling process and is more increased with the increasing applied forces. (3) The reduction of the diameter heavily depends on the original surface roughness. That is, the larger surface roughness is, the larger is the reduction is the reduction of diameter.

The effect of Previous Cutting Process on Surface Roughness in Surface Rolling (표면로울링에서 전가공이 표면조도에 미치는 영향)

  • Yuck, Kweng-Soo;Park, Byung-Sung;Choi, Byung-Kwon
    • Journal of the Korean Society for Precision Engineering
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    • 제5권3호
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    • pp.91-100
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    • 1988
  • Surface rolling which is one of the plastic deformation have advantages to imporve surface roughness, hardness and fatigue strength with relatively simple processes. In this study, the effect of previous cutting process before rolling on the surface roughness in surface rolling for mild steel was investigated. The results obtained are as follows. (1) Waveness of the previous process has the effect on the precision of the works and coarse waveness resulted in less improvement of the surface roughness. (2) The reduction of diameter and increase of hardness can be obtained at the first rolling process.

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An effect of load on surface roughness in surface rolling (표면 Rolling시 가압력이 표면 조도에 미치는 영향)

  • 강명순
    • Journal of the korean Society of Automotive Engineers
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    • 제9권5호
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    • pp.57-65
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    • 1987
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller finishing after grinding The optimal surface roughness of SS41 steel can be obtained at the contact pressure of 210 kgf/cm$^{2}$. 2) At the contact pressure range of 200kgf/cm$^{2}$-210kgf/cm$^{2}$ for optimal surface roughness, The surface hardness increased to Hv200-Hv240 from Hv 125 before surface rolling. 3) Within the diameter variation of 13 .mu.m the surface roughness and the surface hardness were increased, but out of variation of 14.mu.m. The surface roughness become worse and the surface hardness was increased.

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A Study on the Painting of Aluminum Carbody (알루미늄 차량의 도장작업에 대한 검토)

  • 이찬석;서승일
    • Proceedings of the KSR Conference
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    • 한국철도학회 1998년도 추계학술대회 논문집
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    • pp.489-496
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    • 1998
  • Although the surface of aluminum alloy has good corrosion resistance property, the surface of the aluminum rolling stock should be painted for good appearance and protection of the body. For better painting of the aluminum carbody, the surface must also be well pretreated. In this paper, painting process of the aluminum rolling stock is described and the test results of the painted surface is presented. As accumulated data concerning to the painting technology for the aluminum rolling stocks are absent in our country, the presented test results will be helpful for mass production of aluminum rolling stocks in the near future.

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Analysis of Rolling Contact Surface on PM-High Speed Steel by X-ray Diffraction (구름접촉을 하는 분말고속도공구강의 X선을 이용한 표면성상해석)

  • 이한영;김용진;배종수
    • Tribology and Lubricants
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    • 제19권1호
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    • pp.1-8
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    • 2003
  • Recently, PM-high speed steel(PM-HSS) has reportedly been a good alternative material for rolling mill because of its superior performance to conventional HSS. This paper has been aimed to investigate the possibility for application to rolling contact element for PM-HSS by X-ray diffraction technique. The X-ray elastic constant for PH-HSS has been found by X-ray diffraction during the four-point bending test. Residual stress and half-value breadth on the contact surface during rolling contact fatigue process by X-ray diffraction have also been measured. The result of this study shows that the application of X-ray diffraction technique to PM-HSS could be as possible alternative material as conventional HSS. Half-value breadth on rolling contact surface by X-ray diffraction is not changed during rolling contact fatigue process. On the other hand, the residual stress is changed. This suggests that dislocation reaction has been hardly occurred in rolling contact, depending on super-saturated carbon in PM-HSS.

Critical heat flux (CHF) in pool boiling under static and rolling conditions

  • Tanjung, Elvira F.;Albdour, Samah A.;Jeong, Yeon Uk;Jo, Daeseong
    • Nuclear Engineering and Technology
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    • 제52권3호
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    • pp.520-529
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    • 2020
  • Experimental investigations were attempted to simultaneously observe the vapor behaviors and critical heat flux under static and rolling conditions. From visualization results, vapor initiated, grew, and detached individually in a vertical direction from the static heated surfaces (at 10, 20, and 30°). While under rolling motion, initiated vapor grew, and interacted with each other, resulting in forming a wider dry spot on the heated surface. Also, it was observed that the vapor drifted upward and stayed on the heated surface longer compared to under static condition. The faster the platform rolls, the longer the vapor stay on the heated surface, significantly decreasing the CHF. On the other hand, as the platform rolls slower (at high rolling period), CHF increases. CHF was decreased with increasing maximum rolling amplitude and inclination angle under both conditions (static and rolling). CHF under rolling conditions was noticed to be lower than under static condition except at maximum rolling amplitude of 10°. The bubble departure frequency at a maximum rolling amplitude of 10° was the highest among all of rolling amplitudes, thereby enhancing the CHF. These results indicate that rolling motion significantly affects vapor behaviors and CHF.

Treatment of Contact between Roll/Roll and Roll/Strip for Rolling Process Simulation (압연공정해석을 위한 판과 롤의 접촉 경계면 처리)

  • 김태효;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.156-159
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    • 2003
  • Surface normal vector and surface velocity are very important parameters to simulate rolling processes precisely. In this study, Local displacement functions are constructed for each node on the contact surface and parameters are found by the least square fitting of displacement on the neighbor nodes. Deformation gradient tensor is calculated from the displacement function and surface normal vector and velocity also can be derived. Flat rolling simulation model is presented on the basis of the suggested contact scheme. Series of rolling process simulation are carried out and the results are compared with the experiments.

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