• 제목/요약/키워드: surface microhardness

검색결과 318건 처리시간 0.024초

Cr-Zr-Al segment 타겟을 장착한 Unbalanced magnetron sputtering 활용하여 증착한 CrZr-Al-N 박막의 thermal stability와 microstructure에 관한 연구 (Thermal stability and microstructure of CrZr-Al-N films synthesized by unbalanced magnetron sputtering with Cr-Zr-Al segment target)

  • 김동준;라정현;이상율
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2012년도 춘계학술발표회 논문집
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    • pp.173-173
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    • 2012
  • 본 연구는 segment target을 장착한 unbalanced magnetron sputtering을 활용하여 CrZr-Al-N 박막을 합성하고 박막의 고온안정성과 미세구조를 연구하는데 그 목적이 있다. 박막의 Al 함량을 조절하기 위하여 각 segment target은 Cr,Zr을 일정vol% 유지하며 Al vol%만 변화하여 설계하였다. 박막의 고온안정성을 실험하기 위해 각 시편은 $100{\sim}500^{\circ}C$ 사이의 온도에서 1시간씩 annealing 처리를 실시한 후에 경도를 측정하였다. 박막의 미세구조 단면을 위해 FE-SEM을 이용하였으며 이밖에 박막의 조성, 경도 및 결정구조를 측정하기 위해 EDS, microhardness testing system, XRD를 사용하였다. Al 부피비를 변화시킨 Segment target을 활용한 박막합성에서 박막의 Al함량은 각각 1/11에서 4.6at.%, 1/5에서 8.1at.%, 1/3에서 12.9at.% 로 나타났으며, 박막의 경도는 4.6~12.9at.% 사이의 Al 함량을 갖는 박막에 대해 모두 유사한 값을 가졌으며 31GPa로 측정되었다. 박막의 단면 구조 역시 4.6~12.9at.% 사이의 Al 함량을 갖는 박막에 대해 모두 columnar 구조가 관찰되었다.

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무전해 Ni-W-P 도금에서 착화제의 종류가 피막특성에 미치는 영향 (The Effect of Complexing Agents on the Deposit Characteristics in the Electroless Nickel-Tungsten-Phosphorus Plating)

  • 조진기;박상욱;강성군;손성호
    • 대한금속재료학회지
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    • 제46권11호
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    • pp.725-729
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    • 2008
  • Deposition characteristics of electroless plated Ni-W-P films were investigated for various complexing agents. Used complexing agents are sodium citrate, sodium gluconate and sodium malonate. In this study, the existing mixed potential theory could explain the overall mechanism of Ni-W-P electroless plating for all complexing agents. The deposition rate could be also expected by the theory. The deposited Ni-W-P films were evaluated in term of surface hardness and corrosion resistance. Microhardness of the deposit increased about 1,000 Hv after heat treatment for one hour at $400^{\circ}C$, because it was above the crystallization temperature of $Ni_3P$. The deposited Ni-W-P films can exhibit excellent corrosion resistance in using sodium malonate as a complexing agent, the other hand the using sodium gluconate was the worst corrosion resistance. The worst corrosion resistance was due to a large number of nano-sized pin-holes or small pores. The plating current at the mixed potential increases when the using sodium malonate as a complexing agent, it was explained by the cross section.

THE EFFECT OF THE HIGH DENSITY PLASMA ON THE DIAMOND-LIKE CARBON FILMS

  • Kim, H.;D.H. Jung;Park, B.;K. C. Yoo;Lee, J. J.;J. H. Joo
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2003년도 추계학술발표회초록집
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    • pp.54-54
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    • 2003
  • DLC films were deposited on Si(100) substrates by inductively coupled plasma (ICP) assisted chemical vapor deposition (CVD). A mixture of acetylene (C$_2$H$_2$) and argon (Ar) gases was used as the precursor and plasma source, respectively. The structure of the films was characterized by the Raman spectroscopy. Results from the Raman spectroscopy analysis indicated that the property change of the DLC films is due to the sp$^3$ and sp$^2$ ratio in the films under various conditions such as ICP power, working pressure and RF substrate bias. The hydrogen content in the DLC films was determined by an electron recoil detector (ERB). The roughness of the films was measured by atomic force microscope (Am). A microhardness tester was used for the hardness and elastic modulus measurement. The DLC film showed a maximum hardness of 37㎬. In this work, the relationship between deposition parameters and mechanical properties were discussed.

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육성용접된 Inconel 718 합금의 마찰교반을 이용한 개질처리 효과 (Effect of Surface Modification by Friction Stir Process on Overlap Welded Inconel 718 Alloy)

  • 송국현;홍도형;양병모
    • 한국재료학회지
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    • 제23권9호
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    • pp.501-509
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    • 2013
  • To evaluate the development of the microstructure and mechanical properties on surface modified and post-heattreated Inconel 718 alloy, this study was carried out. A friction stir process as a surface modification method was employed, and overlap welded Inconel 718 alloy as an experimental material was selected. The friction stir process was carried out at a tool rotation speed of 200 rpm and tool down force of 19.6-39.2 kN; post-heat-treatment with two steps was carried out at $720^{\circ}C$ for 8 h and $620^{\circ}C$ for 6 h in vacuum. To prevent the surface oxidation of the specimen, the method of using argon gas as shielding was utilized during the friction stir process. As a result, applying the friction stir process was effective to develop the grain refinement accompanied by dynamic recrystallization, which resulted in enhanced mechanical properties as compared to the overlap welded material. Furthermore, the post-heat-treatment after the friction stir process accelerated the formation of precipitates, such as gamma prime (${\gamma}^{\prime}$) and MC carbides, which led to the significant improvement of mechanical properties. Consequently, the microhardness, yield, and tensile strengths of the post-heat-treated material were increased more than 110%, 124% and 85 %, respectively, relative to the overlap welded material. This study systematically examined the relationship between precipitates and mechanical properties.

Synthesis and Characterization of CrZr-O-N Films Using Cr-Zr Segment Targets by Unbalanced Magnetron Sputtering

  • Kim, Dong Jun;La, Joung Hyun;Ki, Sung Min;Lee, Sang Yul
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
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    • pp.94-94
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    • 2013
  • The Cr-Zr-N films have much improved mechanical properties and very smooth surface roughness. However, in spite of their outstanding properties, the Cr-Zr-N coatings revealed their mechanical properties deteriorated severely with increasing Zr content at $500^{\circ}C$ ecause of very rapid oxidation. Recently oxynitride films have been widely studied due to their excellent unique mechanical properties and oxidation resistance. In this work, CrZr-O-N films with various O contents were synthesized by unbalanced magnetron sputtering with Cr-Zr segment targets (Cr:Zr volume ratios is 1:1) and all films were prepared in a nitrogen rich mixture of N2 and O2. Characteristics such as crystalline structure, hardness and chemical composition as a function of the O content were investigated by X-ray diffraction (XRD), field emission scanning electron microscope (FE-SEM), microhardness testing system and energy dispersive spectroscopy (EDS). Results showed that the thin films had dense and compact microstructure as O content in the films increases. The microstructure of the thin films consisted of mainly crystalline Cr (Zr)N phase and Cr2O3 phase. The maximum hardness and elastic modulus of the films was measured to be approximately 33.2 GPa and 280.6 GPa from the films with low content of O elements. Detailed experimental results will be presented.

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비대칭 스퍼터링에 의한 TiAIN/CrN 나노 다층 박막의 합성 및 특성 분석에 관한 연구 (Studies on the Development of TiAIN/CrN Multi-layered Thin Films by Unbalanced Magnetron Sputtering Process)

  • 김광석;김범석;이상율
    • 한국표면공학회지
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    • 제38권6호
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    • pp.207-211
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    • 2005
  • In this work a multi-layered nanostructured TiAIN/CrN superlattice coatings was synthesized using closed-field unbalanced magnetron sputtering method and the relationships between their superlattice period (1), micro-structure, hardness and elastic modulus were investigated. In addition, wear test at $500^{\circ}C$ and oxidation resistance test at $900^{\circ}C$ were performed to investigate high temperature properties of these thin films. The coatings were characterized in terms of microstructure and mechanical properties by transmission electron microscopy (TEM) and nano-indentation test. Results from TEM analysis showed that superlattice periods was inversely proportional to the jig rotation speed. The maximum hardness and elastic modulus of 37 GPa and 375 GPa were observed at superalttice period of 6.1 nm and 4.4 nm, respectively. An higher value of microhardness from TiAIN/CrN thin films than either TiAIN (30 GPa) or CrN (26 GPa) was noted while the elastic modulus was approximately an average of TiAIN and CrN films. These enhancement effects in superlattice films could be attributed to the resistance to dislocation glide across interface between the CrN and TiAIN layers. Much improved plastic deformation resistance ($H^3/E^2$) of 0.36 from TiAIN/CrN coatings was observed, compared with 0.15 and 0.16 from TiAIN and CrN, respectively. Also the wear resistance at $500^{\circ}C$ was largely increased than those of single TiAIN and CrN coatings and TiAIN/CrN coatings showed much reduced weight gain after exposure at $900^{\circ}C$ for 20 hours.

고농도 침탄강의 탄화물 형성과 피팅 피로강도에 미치는 탄소 포텐셜의 영향 (Effect of Carbon Potential on the Carbide Formation and Pitting Fatigue Strength of Supercarburized Steel)

  • 소상진;신정호;임재원;이석재
    • 열처리공학회지
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    • 제29권3호
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    • pp.113-123
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    • 2016
  • In the present work, we investigated the effects of the carbon potential on the formation of carbide at the carburized surface and anti-pitting fatigue strength in the supercarburized steels. Two low carbon steels with different Cr concentrations were adopted and the repeated supercarburizing treatment carried out with the different carbon potential conditions. The microstructure and carbides at the supercarburized surface were observed by using optical microscope and scanning electron microscope. The microhardness test was performed and the hardness distribution and the effective case depth at the supercarburized surface were discussed. The roller pitting fatigue test was carried out and the fatigue strength was evaluated with different the carbon potential conditions. The microstructure of the fatigue specimen surface was observed by means of scanning electron microscope and scanning transmission electron microscope. Depending on the chemical composition of the steels and the carbon potential condition, the resistance of temper softening and pitting failure was influenced due to the carbide distribution and the formation of coarse network carbide. Thus, it was confirmed that the control of the carbide formation is a key factor to improve the anti-pitting fatigue strength in the supercarburized steels.

CrZrN 박막의 대기 중 고온산화 (High-temperature Oxidation of CrZrN Films in Air)

  • 김민정;황연상;봉성준;이상율;이동복
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2012년도 춘계학술발표회 논문집
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    • pp.167-168
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    • 2012
  • Films of CrN, $Cr_{40}Zr_9N$, and $Cr_{31}Zr_{16}N$ were deposited on a steel substrate by closed field unbalanced magnetron sputtering, and their oxidation behaviors at $700^{\circ}C$ and $800^{\circ}C$ for up to 60h in air were investigated. All the deposited films were composed of the CrN phase. Zirconium atoms in $Cr_{40}Zr_9N$ and $Cr_{31}Zr_{16}N$ films partially dissolved in the CrN phase. They advantageously refined the columnar structure, reduced the surface roughness, and increased the microhardness. The CrN film displayed relatively good oxidation resistance, owing to the formation of the highly protective $Cr_2O_3$ on its surface. The $Cr_{40}Zr_9N$ and $Cr_{31}Zr_{16}N$ films oxidized to $Cr_2O_3$ as the major phase and ${\alpha}-ZrO_2$ as the minor one. They oxidized primarily by the inward transport of oxygen. The addition of Zr could not increase the oxidation resistance of the CrN film, because the formed $ZrO_2$ that was intermixed in the $Cr_2O_3$-rich oxide layer was oxygen permeable, and developed the compressive stress in the oxide scale owing to the volume expansion during its formation.

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35% Hydrogen Peroxide Gel의 미백효과 및 법랑질의 변화 (35% Hydrogen Peroxide Gel in the Whitening Effect and Enamel Changes)

  • 이혜진;김민영;김교한;권태엽
    • 치위생과학회지
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    • 제8권4호
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    • pp.255-260
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    • 2008
  • 본 연구는 전문가 미백제로 많이 사용되고 있는 35% hydrogen peroxide를 사용하여 인공적으로 변색시킨 법랑질에 노출시킨 후 법랑질의 색, 경도 및 표면변화에 미치는 영향을 평가하여 다음과 같은 결론을 얻었다. 1. 35% HP 미백처리군의 색조변화량(${\Delta}E^*$)은 시간의 경과에 따라 색조 변화를 보였으며 통계적으로도 유의한 차이를 나타냈으며 NBS unit로 환산해본 결과 30분 노출군에서는 appreciable에 해당이 되며 1시간, 2시간 노출군에서 각각 much, very much에 해당이 되어 임상적인 의미를 지니는 것으로 나타났다(p < 0.05). 2. 법랑질 표면의 경도를 분석한 결과 대조군에서는 3주동안 거의 변화를 보이지 않은 반면 미백제 노출군에서는 법랑질 표면경도가 매우 낮게 나타났다. 특히 2시간 노출군에서 각 주마다 큰 변화를 보였으며 통계적으로도 유의한 차이를 나타냈다(P < 0.05). 3. 미백처리 전 후의 법랑질 표면에 대한 미세구조를 분석하기 위해 주사전자현미경을 이용하여 관찰한 결과 미백 후 노출시간이 길수록 법랑질 표면의 불규칙한 표면양상을 관찰할 수 있었으며 EDX를 사용하여 법랑질 표면의 성분 분석을 시행해본 결과 모든 군에서 Ca, P의 전반적인 감소를 볼 수 있었으나 통계적으로는 유의한 차이를 보이지 않았다(P > 0.05). 이상의 결과를 종합해 볼 때 35% HP 치아 미백은 미백노출 시간이 길어질수록 법랑질 표면에 영향을 미쳐 술후 치아의 시림이나 거칠어짐과 같은 부작용을 야기 할수 있으므로 짧은 기간 동안 정확한 방법으로 전문가에 의하여 시행되어야 할 것으로 사료된다.

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Streptococcus mutans의 산 생성과 법랑질 탈회에 대한 조난황항체(IgY)의 억제 효과 (INHIBITORY EFFECT OF CRUDE IgY ON ACID PRODUCTION AND ENAMEL DEMINERALIZATION BY STREPTOCOCCUS MUTANS)

  • 오세영;이광희;김대업
    • 대한소아치과학회지
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    • 제29권1호
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    • pp.76-83
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    • 2002
  • 연구목적은 조(粗)난황항체(IgY)의 Streptococcus mutans의 산 생성에 대한 억제 효과 및 법랑질 탈회 억제 효과를 생체외 실험으로 연구하는 것이었다. Todd Hewitt broth 및 자당이 5% 첨가된 Todd Hewitt broth에서 조난황항체 농도 2.5%에서 17.5%에 따른 S. mutans의 산 생성 억제 효과는 2.5%에서 부분적 억제 효과가 있었고 농도가 증가할수록 산 생성이 더 억제되었으며, 항체 농도와 pH사이에는 배양 후기에 높은 순 상관성이 있었다. 자당이 5% 첨가된 Todd Hewitt broth에서 12시간 배양 후 유치 법랑질 시편의 표면미세경도 변화를 측정하였을 때 조난황항체 농도 2.5%에서 법랑질 탈회 억제효과가 있었고 농도가 증가할수록 더 억제되었으며, 항체 농도와 경도 사이에는 높은 순 상관성이 있었으며, 농도별 탈회 억제율은 2.5%에서 32.28%, 7.5%에서 42.28%, 12.5%에서 64.06%, 17.5%에서 92.79%이었다. 이상의 결과는 조난황항체를 이용한 수동면역을 통해 치아우식증의 예방이 가능할 것임을 시사한다.

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