• Title/Summary/Keyword: surface form

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Chip Breaking Prediction Using AE Signal (AE신호에 의한 칩 절단성 예측)

  • 최원식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.61-67
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    • 1999
  • In turning the chip may be produced in the form of continuous chip or discontinuous one. Continuous chips produced at high speed machining may hit the newly cut workpiece surface and adversely affect the appearance of the surface finish and may interfere with tool and sometimes induce tool fracture. In this study relationship between AE signal and chip form was experimentally investigated, The experimental results show that types of chip form are possible to be classified from the AE signal using fuzzy logic.

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A new CNC system for free-form body machining with a cylindrical tool

  • Urata, Eizo
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10b
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    • pp.9-23
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    • 1993
  • Free-form surface machining is usually performed with an NC milling machine and a ball end milling cutter. Since this conventional method is basically sculpting on a plane, it is not suitable for three dimensional body machining. This article will introduce a new machining method for three dimensional body with free-form surface and newly developed machine tool suitable for such machining.

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A Study on the Freeform Surface Generation Using Parametric Method (파라메트릭기법을 이용한 3차원 자유곡면 생성에 관한 연구)

  • 김태규;변문현
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.4
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    • pp.293-303
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    • 1998
  • The objective of this study is to develop a PC level freeform surface modeling system which explicitly represents information of part geometry. Surface modeler uses nonuniform rational B-spline (NURBS) function with nonuniform knot vector for the flexible modeling work. The results of this study are as follows. 1) By implementation surface modeler through applying representation scheme proposed to represent free-form surface explicity, the technical foundation to develop free-from surface modeling system using parametric method. 2) Besides the role to model geometric shape of a surface, geometric modeler is developed to model arbitrary geometric shape. By doing this, the availability of the modeling system is improved. Geometric modeler can be utilized application fields such as collision test of tool and fixture, and tool path generation for NC machine tool.

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A Study on the Determination of Slip-up Time for Slip-Form System using Surface Wave Velocity (표면파 속도를 이용한 슬립폼 시스템 상승 시기 결정에 관한 연구)

  • Kim, Heeseok;Kim, Young Jin;Chin, Won Jong;Yoon, Hyejin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.5D
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    • pp.483-492
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    • 2012
  • The early setting time of concrete is an important factor determining the slip up velocity of the slip-form system. Accordingly, need is for a technique evaluating the early setting time in order to secure the safety of the slip-form system and the construction quality of concrete. This paper intends to estimate the early setting time by evaluating the setting degree of concrete using surface wave velocity so as to determine the slip up time of the slip-form system. Penetration resistance test and compressive strength test are performed first to clarify the relationship between the early setting time of concrete and the compressive strength. Then, compressive strength test and ultrasonic wave test are conducted to examine the relation between the compressive strength and the surface wave velocity. Continuous wavelet transform is adopted to measure the surface wave velocity. Numerical analysis is carried out to demonstrate the appropriateness of the application of continuous wavelet transform. Based on these results, the propagation velocity of the surface wave required for the slip up of slip-form system is suggested. Finally, a reduced model test of the slip-form system is conducted to verify the feasibility of the proposed surface wave velocity for the determination of th slip up velocity.

Improvement of Form Accuracy of Micro-Features on Thin, Large-area Plate using Fast Depth Adjustment in Micro-grooving (대면적 가공물의 마이크로 그루빙에서 고속 절삭 깊이 제어를 통한 미세형상의 정밀도 향상)

  • Kang, Dong Bae;Son, Seong Min;Lee, Hyo Ryeol;Ahn, Jung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.408-413
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    • 2013
  • Micro-features such as grooves and lenses, which perform optical functions in flat displays, should be manufactured with a good form accuracy because this is directly related to their optical performance. As the size of the display increases, it is very difficult to maintain a high relative accuracy because of the inherent geometric errors such as the waviness of a large-area plate. In this paper, the optical effect of these geometric errors is investigated, and surface-referenced micro-grooving to measure and compensate for such geometric errors on line is proposed to improve the form accuracy of the micro-grooves. A PZT-based fast depth adjustment servo system is implemented in the tool holder to maintain a uniform groove depth in reference to the wavy surface. Through experiments, the proposed method is shown to be an efficient way to produce high-quality micro- grooves on a wavy die surface.

The Generation of Free-Form Surface using Scattered Data Interpolation (분산 데이터 보간을 이용한 자유 형태 곡면 생성방법)

  • Lee, A-Ri;Park, Cheol-Ho;Sim, Jae-Hong
    • The Transactions of the Korea Information Processing Society
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    • v.6 no.9
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    • pp.2504-2511
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    • 1999
  • This paper proposes the scattered data interpolation as an efficient method that is designed for free-form surface. Data interpolation is an essential method of designing for various objects. For the generating free-form surface of complexity construction, the existing method had problems to represent flat area and sharp corner edge, in presenting objects with computing the weight of control points. For solving this problem, we proposes the generating method of new approximation surfaces, using scattered data interpolation. This method obtains B-Spline basis function which calculates main curvature, having optimized value in variable area, on given control points and changed objects, and then computes the changing rate the approximating data, using it's value. We also present this method that generates smoother free-form surface, using the scattered data interpolation with minimum weight.

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A Study on the Processing Technique to form Various Dimples on the Surface of Composite Parts (복합재료 부품 표면에 다양한 딤플을 형성하는 성형 방법)

  • Joe, C.R.;Byun, Gill-Jae
    • Composites Research
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    • v.26 no.1
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    • pp.42-47
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    • 2013
  • In this study, an economical and effective processing technique to form multiple dimples on the surface of a composite part, which are known to be useful to improve aerodynamic performance and heat dissipation. Forming dimples on the surface using molds is an expensive processing because forming multiple tiny positive spheres on the surface of the mold requires much time and effort. In this study, plates with multiple round holes are utilized as a core to form dimples on the carbon/epoxy composite skin covering the core. A vacuum bagging process is used to apply pressure on the surface while curing. Composite parts which have multiple dimples on the surface can be utilized in the field which needs high aerodynamic performance and heat dissipation ability such as high speed sports car bodies.

Analysis of Environmental Factors Affecting the Machining Accuracy (가공정밀도에 영향을 미치는 환경요소 분석)

  • Kim, Young Bok;Lee, Wee Sam;Park, June;Hwang, Yeon;Lee, June Key
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.15-24
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    • 2021
  • In this paper, to analyze the types of surface morphology error according to factors that cause machining error, the experiments were conducted in the ultra-precision diamond machine using a diamond tool. The factors causing machining error were classified into the pressure variation of compressed air, external shock, tool errors, machining conditions (rotational speed and feed rate), tool wear, and vibration. The pressure variation of compressed air causes a form accuracy error with waviness. An external shock causes a ring-shaped surface defect. The installed diamond tool for machining often has height error, feed-direction position error, and radius size error. The types of form accuracy error according to the tool's errors were analyzed by CAD simulation. The surface roughness is dependent on the tool radius, rotational speed, and feed rate. It was confirmed that the surface roughness was significantly affected by tool wear and vibration, and the surface roughness of Rz 0.0105 ㎛ was achieved.