• Title/Summary/Keyword: surface form

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Geometric Error Prediction of Ground Surface by Using Grinding Force (연삭력을 이용한 공작물의 형상오차 예측)

  • 하만경;지용주;곽재섭
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.9-16
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    • 2004
  • Because a generated heat during grinding operation makes a serious deformation on a ground surface as a convex form, a real depth of cut in deformed zone has larger than an ideal depth of cut. Consequently, the ground surface has a geometric error as a concave form after cooling the workpiece. In this study, the force and the geometric error of surface grinding were examined. From evaluating magnitude and mode of the geometric error according to grinding conditions, an optimal grinding condition was proposed to minimize the geometric error. In addiction the relationship between the geometric error and the grinding force was found out. Due to least square regression it was able to predict the geometric error by using the grinding force.

Analysis of Titanium Surface Characteristics according to Laser Beam Marking Conditions (레이저빔 마킹 조건에 따른 티타늄 표면특성 분석)

  • Shin, HongShik
    • Journal of Institute of Convergence Technology
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    • v.3 no.2
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    • pp.39-43
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    • 2013
  • Titanium has been used to satisfy various applications such as bio engineering, aerospace, electronics, automobile. Recently, micro fabrication technologies of metals such as titanium have been required to satisfy many conditions in various fields. To satisfy these demands, micro electrochemical process using laser marking can be an alternative method because it is one of the precision machining and efficient process. Micro electrochemical process using laser marking needs to accomplish form of the oxidized recast layer on metal surface by laser marking. The laser beam marking conditions such as average power, pulse repetition rate and marking speed should be properly selected to form oxidized recast layer. So, the characteristics of titanium surface according to laser marking conditions was investigated through SEM(scanning electron microscope), EDS(energy dispersive spectrometer) and surface roughness analysis.

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Effect of form of applied current on the formation behavior of PEO films on Al6082 alloy

  • Moon, Sungmo;Kim, Juseok;Shin, Heon-Cheol
    • Journal of the Korean institute of surface engineering
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    • v.55 no.1
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    • pp.9-17
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    • 2022
  • This work is concerned with the formation behavior of PEO (Plasma Electrolytic Oxidation) films on Al6082 alloy under the application of direct current (DC) and alternating current (AC) in an alkaline solution. Arc initiation voltage became much lower by the application of AC than DC, and arc initiation time became shorter under DC than AC. The number of pores present in the PEO films was much larger than that on the surface, irrespective of DC and AC. It was also found that the number of pores in the PEO films formed under AC was more than that under DC and the size of pores is smaller under AC than DC. During the formation of PEO films, a lot of heat was generated and solution temperature increased more rapidly under DC than under AC which is attributed to high PEO film formation voltage under DC than AC.

Review on the divergence form for bed slope source term and correction of the volume/free-surface relationship (발산형 바닥 경사 생성항의 재검토와 체적-수위 관계의 수정)

  • Hwang, Seung-Yong
    • Journal of Korea Water Resources Association
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    • v.50 no.5
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    • pp.289-302
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    • 2017
  • DFB (Divergence Form for Bed slope source term) was rigorously derived and the error of mDFB using mean water depth at the cell face in DFB was clearly demonstrated. In addition, DFB technique turned out to be an exact method to the bed slope source term. The existing volume/free-surface relationship to the PSC (Partially Submerged Cell) has been corrected. It was discussed that treatment for the partially submerged edge is required to satisfy the C-property in PSC. It is expected that this study will provides a more accurate means in analyzing the shallow water equations with the approximate Riemann solver.

The Machining Technique of Connecting Rod through Constant Control of Cutting Speed Method in Ball End Mill Machining (볼엔드밀 가공에서 절삭속도 일정제어기법에 의한 커넥팅로드 가공기술)

  • Kang, Myung-Chang;Jung, Young-Ho;Kim, Jeong-Suk;Moon, Sung-Jun;Kim, Kyung-Kyoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1053-1059
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    • 2002
  • The purpose of this study is to suggest how the machining technique of constant control of cutting speed can improve precision machining and tool life in high speed machining using a ball end mill. Cutting speed is changed in machining fee form surfaces such as connecting rod die. So, we don't have supreme surface form and tool life on machining. To solve this problem we should settle on optimal cutting speeds in free form surface machining. And, to improve precision machining, We must execute high speed machining methods to output optimum NC data using developed constant control of cutting speed program after modeling by CAD/CAM. In this paper, a comparison was made of the cutting precision and tool life in conventional cutting and those in connecting rod machining applying the program developed.

Jewelry Model Cast Elements Evolution with Alignment Angle in DuraForm Rapid Prototyping (쾌속조형 듀라폼 성형체에서의 배치각 변화에 따른 주얼리주조모형의 형상요소변화)

  • Joo, Young-Cheol;Song, Oh-Sung
    • Journal of Korea Foundry Society
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    • v.21 no.5
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    • pp.290-295
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    • 2001
  • We fabricated test samples containing various shape elements and surface roughness checking points for the jewelry cast master patterns by employing the 3D computer aided design (CAD), selective laser sintering (SLS) rapid prototype (RP) with the DuraForm powders. We varied the alignment angle from $0^{\circ}$ to $10^{\circ}$ at a given layer thickness of 0.08 and 0.1mm, respectively, in RP operation. Dimensions of the shape elements as well as values of surface roughness are characterized by an optical microscope and a contact-scanning profilometer. Surface roughness values of the top and vertical face increased as the alignment angle increased, while the other roughness values and shape elements variation were not depending on the alignment angle. The resolution of the shape realization was enhanced as the layer thickness became smaller. The minimum diameter of the hole, common in jewelry design, was 1.2 mm, and the shrinkage became 12% at the 1.6 mm-diameter hole, Our results implied that we face down the proposed design elements with $0^{\circ}$ alignment angle, and consider the shrinkage effect of each shape element in DuraForm RP jewelry modeling.

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Ultra-precision Grinding Optimization of Mold Core for Aspheric Glass Lenses using DOE and Compensation Machining (실험계획법과 보정가공을 이용한 비구면 유리렌즈 성형용 코어의 초정밀 연삭가공 최적화)

  • Kim, Sang-Suk;Lee, Yong-Chul;Lee, Dong-Gil;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.45-50
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    • 2007
  • The aspheric lens has become the most popular optical component used in various optical devices such as digital cameras, pick-up lenses, printers, copiers etc. Using aspheric lenses not only miniaturizes and reduces the weight of products, but also lower prices and higher field angles can be realized. Additionally, plastic lenses are being changed to glass lenses more recently because of low accuracy, low acid-resistance and low thermal-resistance in the plastic lenses. Currently, one fabrication method of glass lenses is using a glass-mold method with a high precision mold core for mass production. In this paper, DOE (Design Of Experiments) and compensation machining were adopted to improve the surface roughness and the form accuracy of the mold core. The DOE has been done in order to discover the optimal grinding conditions which minimize the surface roughness with factors such as work spindle revolution, turbine spindle revolution, federate and cutting depth. And the compensation machining is used to generate high form accuracy of the mold core. From various experiments and analyses, we could obtain the best surface roughness 5 nm in Ra, form accuracy $0.167\;{\mu}m$ in PV.

Fundamental Study for the Development of an Optimum Hull Form (최적선형개발에 대한 기초연구)

  • Seo, Kwang-Cheol;Choi, Hee-Jong;Chun, Ho-Hwan;Kim, Moon-Chan
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.37-42
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    • 2003
  • Fundamental Study for optimizing ship hull form using SQP(sequential quadratic programming) method in a resistance point of view is presented. The Wigley hull is used as an initial hull and numerical calculations are carried out according to various froude numbers. To obtain the ship resistance the wave resistance is evaluated by a Rankine source panel method with nonlinear free surface conditions and the ITTC 1957 friction line is used to predict the frictional resistance coefficient. The geometry of a hull surface is represented and modified by B-spline surface patch. The displacement and the waterplane transverse 2nd moment of inertia of the hull is fixed during the optimization process. And the shp design program called EzHULL is used to draw the lines of the optimized hull form to perform the model test.

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The scarf design expressing the cube form space change (큐브 형태의 공간 변화를 표현한 스카프 디자인)

  • Park, Sang- Eun
    • Journal of the Korea Fashion and Costume Design Association
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    • v.22 no.4
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    • pp.93-104
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    • 2020
  • This paper focuses on the spatial changes that create a three-dimensional or deep feeling on the surface of a scarf centering on the cube shape. Through this, consumers with various tastes were able to satisfy their image presentation. The cube form has simplicity and order and is likely to be used as a formative object. The cube shapes can be expressed in various forms through visual and perceptual spatial changes by presenting various shape changes based on the viewpoint of the two-dimensional silk surface, that is, by changing the eyes' position and orientation. Various visual theorists' discussions about cube-shaped visual changes were discussed. In addition, the three-dimensional spatial illusion caused by the shape and color of Victor Bazaarelli's cube was examined. The cube shape was printed silk surfaces to give a three-dimensional sense of space on a two-dimensional scarf design using the size change, the difference in the length of the line, and the color change. As such, the cube shape has infinite possibilities as a method that can express three-dimensional depth and space on the flat surface of a scarf. Therefore, it is hoped that this study will be applied to various aspects as the basic data for the scarf design that expresses the spatial changes in the form of cubes.

Pixel level prediction of dynamic pressure distribution on hull surface based on convolutional neural network (합성곱 신경망 기반 선체 표면 압력 분포의 픽셀 수준 예측)

  • Kim, Dayeon;Seo, Jeongbeom;Lee, Inwon
    • Journal of the Korean Society of Visualization
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    • v.20 no.2
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    • pp.78-85
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    • 2022
  • In these days, the rapid development in prediction technology using artificial intelligent is being applied in a variety of engineering fields. Especially, dimensionality reduction technologies such as autoencoder and convolutional neural network have enabled the classification and regression of high-dimensional data. In particular, pixel level prediction technology enables semantic segmentation (fine-grained classification), or physical value prediction for each pixel such as depth or surface normal estimation. In this study, the pressure distribution of the ship's surface was estimated at the pixel level based on the artificial neural network. First, a potential flow analysis was performed on the hull form data generated by transforming the baseline hull form data to construct 429 datasets for learning. Thereafter, a neural network with a U-shape structure was configured to learn the pressure value at the node position of the pretreated hull form. As a result, for the hull form included in training set, it was confirmed that the neural network can make a good prediction for pressure distribution. But in case of container ship, which is not included and have different characteristics, the network couldn't give a reasonable result.