• 제목/요약/키워드: surface finishing method

검색결과 219건 처리시간 0.025초

Ultrasonically Assisted Grinding for Mirror Surface Finishing of Dies with Electroplated Diamond Tools

  • Isobe, Hiromi;Hara, Keisuke;Kyusojin, Akira;Okada, Manabu;Yoshihara, Hideo
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권2호
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    • pp.38-43
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    • 2007
  • This paper describes ultrasonically assisted grinding used to obtain a glossy surface quickly and precisely. High-quality surfaces are required for plastic injection molding dies used in the production of plastic parts such as dials for cellular phones. Traditionally, in order to finish the dies, manual polishing by a skilled worker has been required after the machining processes, such as electro discharge machining (EDM), which leaves an affected layer, and milling, which leaves tooling marks. However, manual polishing causes detrimental geometrical deviations of the die and consumes several days to finish a die surface. Therefore, a machining process for finishing dies without manual polishing to improve the surface roughness and form accuracy would be extremely valuable. In this study, a 3D positioning machine equipped with an ultrasonic spindle was used to conduct grinding experiments. An electroplated diamond tool was used for these experiments. Generally, diamond tools cannot grind steel because of excessive wear as a result of carbon atoms diffusing into bulk steel and chips. However, ultrasonically assisted grinding can achieve a fine surface (roughness Rz of $0.4{\mu}m$) on die steel without severe tool wear. The final aim of this study is to realize mirror surface grinding for injection molding dies without manual polishing. To do this, it is necessary to fabricate an electroplated diamond tool with high form accuracy and low run-out. This paper describes a tool-making method for high precision grinding and the grinding performance of a self-electroplated tool. The ground surface textures, tool performance and tool life were investigated A ground surface roughness Rz of 0.14 um was achieved Our results show that the spindle speed, feed rate and cross feed affected the surface texture. One tool could finish $5000mm^2$ of die steel surface without any deterioration of the ground surface roughness.

생사정리가 재조검사성적에 미치는 영향 (Relationship winding test with silk finishing)

  • 최병희;유기성
    • 한국잠사곤충학회지
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    • 제5권
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    • pp.47-51
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    • 1965
  • 생사정리방법이 재소검사성적에 미치는 영향을 조사하기 위하여 본 실험을 하였으며 얻어진 결과는 다음과 같다. 1. 단이 배이보다 절단경향이 적었다. 2. 타래의 표부보다 그 이부검사성적이 약배 나뻤다. 3. 시료 채취부위별 검사결과는 괄각부의 단절이 가장 많고 표부 내부의 순위로 되었다. 4. 검사시간이 경과함에 따라 단절이 감소하는 경향이었다. 5. 생사정리 부주의로 인한 재조절단발생률은 단이보다 배이에서 더욱 크게 나타난다. 6. 생사정리상 적합한 수분률은 10∼11%이다.

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PC용 HDD의 Actuator Arm 디버링 (The Deburring of the Actuator Arm of HDD for PC)

  • 박동삼;최영현;강대규
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.155-160
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    • 2003
  • It is very important to make an intensive control of burr and surface roughness in the actuator arm of HDD for personal computer. There are two finishing techniques for actuator arm mechanical and chemical method. Centrifugal barrelling and magnetic deburring are mechanical methods, and electrolysis finish is a chemical method. Centrifugal barrelling and magnetic deburring are widely used due to the excellence in convenience and mass production. In this study, characteristics of surface roughness and deburring effect in magnetic deburring and centrifugal barrelling are investigated, and their performance of finishing is compared.

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DESIGN MANAGEMENT FOR CONSTRUCTABILITY REVIEW OF HIGH QUALITY EXPOSED CONCRETE

  • Doo Won Hwang;Young woong Song;Yoon ki Choi;Dong Woo Shin;Jae Youl Chun
    • 국제학술발표논문집
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    • The 1th International Conference on Construction Engineering and Project Management
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    • pp.1154-1157
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    • 2005
  • This report is to do design management for constructability review of high quality exposed concrete, which is used increasingly in recent. To secure systematic management at design phase, we reviewed each definition and work at each design phase, we define high quality exposed concrete, a part of architectural concrete, as "an exposed concrete which has well ordered joint & is in pursuit of smooth surface." We reviewed requirements and influential factor to obtain High quality finishing surface and compared construction process of high quality exposed concrete with that of other finishing method. Management method at each design phase for constructability review to meet additional works and requirements is presented.

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아말감의 표면처리에 따른 복합레진과의 전단결합 강도에 관한 연구 (A STUDY ON THE SHEAR BOND STRENGTH OF THE COMPOSITE RESIN TO AMALGAM ACCORDING TO AMALGAM SURFACE TREATMENT METHODS)

  • 박문희;조영곤;황호길
    • Restorative Dentistry and Endodontics
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    • 제18권1호
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    • pp.114-121
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    • 1993
  • The purpose of this study was to evaluate the effect on treatment methods to shear bond strength between composite resin and amalgam when the alloy surface was finished with a diamond wheel or an sandblaster. Forty round acrylic cylinders were fabricated with a diameter of 33mm and a height of 20mm to fit into the device used during shear bond strength testing. A round undercut cavity (diameter, 8mm: depth, 2.5mm) was prepared in the center of the acrylic surface and the cavity was restored using a amalgam. A total of 40 acrylic cylinders with amalgam were divided into 4 groups according to treatment method. The group treatment were as follows : Group 1 : acid etching after finishing the amalgam with diamond wheel Group 2 : no acid etching after finishing the amalgam with diamond wheel Group 3 : acid etching after sandblasting the amalgam Group 4 : no acid etching after sandblasting the amalgam The shear bond strength of composite resin bonded to amalgam of each specimen was tested with a universal testing machine at a crosshead speed of 0.5mm/min and 500kg in full scale. The results were as follow: 1. After diamond finishing, the non-acid etching group had highest shear bond strength with 7.29kg/$cm^2$ and after sandblasting, the acidetching group had lowest shear bond strength with 4.49kg/$cm^2$. 2. In both diamond finishing and sandblasting group, acid etching of the roughened amalgam surface decreased the shear bond strength. 3. The group treated with a diamond wheel had higher shear bond strength those treated with an sandblaster but there was not significanat.

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자기연마법에 의한 비자성 파이프 내면의 연마특성(II) (The Interal Finishing Characteristics of Non-ferromagnetic Pipe Polished by Magnetic Abrasive Machining(II))

  • 박원규;노태우;서영일;최환;이종찬;정선환;채석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.960-963
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    • 2001
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, another method of magnetic abrasive machining in which the N and S magnetic poles are vibrated and a workpiece is rotated only is tried in a non-ferromagnetic pipe(SUS304), and its finishing characteristics is experimental results, it is found that the vibration effects of magnetic poles on the finishing characteristics are large in internal finishing.

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플라즈마 처리를 통한 가염PP의 친수화도 및 가공성능 향상 (Improving Hydrophilic and Finishing Performance of Dyeable PP through Atmospheric Pressure Plasma Treatment)

  • 조항성
    • 한국염색가공학회지
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    • 제34권3호
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    • pp.165-172
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    • 2022
  • Polypropylene(PP) is a textile material with various functions such as eco-friendliness, lightness, and elasticity. Although most synthetic fibers can be dyed and finished, but original PP is difficult to dye or finish due to its extremely hydrophobic properties, so its application expansion is limited. In order to solve this problem, dyeable PP was developed, and various researches on textiles for clothing such as mass production technology, fine fiberization and performance improvement are in progress. Plasma treatment is a processing method for modifying the surface of fabrics, and has effects such as hydrophilization, deepening color, improving adhesion, and surface polymerization. In this study, plasma treatment was applied to study changes in hydrophilization properties of dyeable PP, surface changes before and after plasma treatment and performance according to hydrophilization.

비파괴검사법을 이용한 공동주택 마감재 종류에 따른 콘크리트 압축강도 비교평가 (Comparative Evaluation of Concrete Compressive Strength According to the Type of Apartment Building Finishing Materials Using Nondestructive Testing)

  • 홍성욱
    • 한국구조물진단유지관리공학회 논문집
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    • 제28권1호
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    • pp.32-38
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    • 2024
  • 공동주택의 경우 사람의 실거주 및 코어시험 시 일어나는 분진 및 소음 등으로 인하여 비파괴검사를 진행하기 어려워 공용부 및 지하 주차장에서 매번 점검이 이루어지며, 저가 수주로 인한 콘크리트 면의 실험이 아닌 마감재 위에서 실험을 진행하여 부실점검이 발생할 수 밖에 없는 실정이다. 또한 강도 추정을 위한 제안식들은 시험조건과 환경의 차이에 따라 변동폭이 크고, 동일한 측정값을 나타내더라도 제안식 마다 그 편차가 커 정확한 강도 추정이 어려워 사용에 어려움을 겪고 있는 실정이다. 이에 공동주택에 주로 사용되는 마감재를 선정하여 마감재를 제거하지 않고 직접 마감재에 비파괴검사법을 활용하여 마감재 종류에 따른 콘크리트 압축강도 비교 평가를 하고자 한다. 마감재 종류에 따른 초음파속도법을 이용한 콘크리트 추정압축강도 신뢰도 평과 결과는 다음과 같다. 초음파속도법을 통해 도출된 추정압축강도와 압축강도의 오차율은 21.83% ~58.89%로 광범위한 변동폭을 보이며. 추정압축강도에 대한 마감재 유무의 영향은 미비한 것으로 나타났다. 이에 마감재 종류를 더 선정하여 마감재 유무에 따른 초음파속도법 연구가 필요하며 신뢰도를 높일 수 있는 추정기법 연구가 필요하다.

Fly Ash 및 Meta-Kaolin을 활용한 내화성 마감재의 고온특성 (High Temperature Properties of Fire Protection Materials Using Fly Ash and Meta-Kaolin)

  • 송훈;추용식;이종규;도정윤
    • 한국세라믹학회지
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    • 제47권3호
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    • pp.223-231
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    • 2010
  • The serious issue of tall building is to ensure the fire-resistance of high strength concrete. The fire resistant finishing method is necessarily essential in order to satisfy the fire resistance time of 3 h required by the law. The fire resistant finishing method is installed by applying a fire resistant material as a method of shotcrete or a fire resistant board to high strength concrete surface. This method can reduce the temperature increase of the reinforcement embedded in high strength concrete at high temperature due to the installation thickness control. This study is interested in identifying the effectiveness of inorganic alumino-silicate compounds including the inorganic admixture such as fly ash and meta-kaolin as the fire resistant finishing materials through the analysis of fire resistance and components properties at high temperature. The study results show that the fire resistant finishing material composed of fly ash and meta-kaolin has the thermal stability of the slight decrease of compressive strength at high temperature. These thermal stability is caused by the ceramic binding capacity induced by alkali activation reaction by the reason of the thermal analysis result not showing the decomposition of calcium hydrate. Inorganic compounds composed of fly ash and meta-kaolin is evaluated to be very effective as the fire resistance material for finishing to protect the concrete substrate by the reason of those simplicity in both application and manufacture. The additional study about the adhesion in the interface with concrete substrate is necessary for the purpose of the practical application.

표면 Rolling시 작업조건이 표면조도에 미치는 영향 (Study on the effect of the surface rolling condition to the surface roughness)

  • 강명순;김희남
    • 오토저널
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    • 제8권3호
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    • pp.68-76
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    • 1986
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness and hardness of materials. In this study, three NACHI6000 ZZ bearing were used for surface rolling tool on the mild steel and high carbon steel. The purpose of this study is to investigate the effects of rolling speed, feed rate and contact pressure on the surface roughness. The following results have been obtained with the mild steel and high carbon steel. 1. The roller finishing method has increased surface roughness from 2.4 .mu.m Ra at initial ground surface to 0.17 .mu.m Ra-0.4 .mu.m Ra. 2. The contact pressure has influenced greatly on the surface roughness. There is an optimal contact pressure. 3. As the rolling speed and the feed rate decrease, the surface roughness improves. 4. The optimal contact pressure for the good surface roughness of SS40 and STC 3 has been at 213 Kgf/Cm$^{2}$ and 220 Kgf/Cm$^{2}$ respectively.

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