• Title/Summary/Keyword: surface finishing method

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The Process Factor Characteristics and Surface Roughness Prediction of Engineering Plastics in CNC Turning (엔지니어링 플라스틱의 CNC 선반가공에서 공정변수 특성 및 표면거칠기 예측)

  • Lee, Jung-Hee;Eom, Seong-Jin;Kwak, Gil-Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.73-79
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    • 2020
  • Although engineering plastics that are light-weight and have excellent mechanical performance have been widely applied in various industries in place of steel structures to reduce the burden of cost and time, there have been few studies related to their surface roughness. This study aims to evaluate the optimal effects of feed rate, cutting speed, and depth of cut as cutting parameters as well as nose angle on the surface characteristics of MC nylon in CNC lathe machining. To determine the best conditions under different nose radii, the experiments were performed based on the Taguchi L9(34) orthogonal array method, in which the resulting data was analyzed using the S/N ratio and ANOVA. Results indicate that the most significant contribution was feed rate followed by nose angle and cutting speed, whereas the depth of cut did not influence the performance. This study demonstrates that the suggested method for improving the surface finishing of MC nylon is efficient compared with results obtained from experimentation and prediction.

Ultra Finishing by Magnet-abrasive Grinding for Internal-face of STS304 Pipe (STS304 파이프 내면의 초정밀 자기연마)

  • 김희남;윤영권;심재환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.947-952
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    • 1997
  • The magnetic polishing is the useful method to finish using magnetic power of a magnet. The time hasn't been that long since the magnetic polishing method was introduced to korea as one of precision polishing techniques. However, the reasons for not being spreaded widely are the magnetic polishing method don't have mediocrity for machine, the efficiency of magnet-abrasive is confined as a bad polishing, and there are not many researchers in this field. The mechanism of this R&D is dealing with the dynamic state of magnet-abrasive. This paper deals with mediocritizing magnetic polishing device into regular lathe and this experiment was conducted in order to get a best surface roughness with low cost. Beside the subsidiary experiment was performed using the mixed magnet-abrasive with general alumina, barium. This paper introduced the main reason for difficulty using this method in industrial field. It needs more continues research on it. This paper contains the result of experiment to acquire the best surface roughness, not using the high-cost polishing material in processing. The average diameters of magnet-abrasive are the particles of 150 $\mu\textrm{m}$, 250 $\mu\textrm{m}$.

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Effect of retarding agent on the properties of aggregate-exposed concrete produced by water jet washing method (지연제가 물씻기 공법에 의한 골재 노출콘크리트의 물성에 미치는 영향)

  • Park, Jun-Hui;Zha, O-Yang;Jung, Sang-Woon;Han, Dong-Yeop;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.173-174
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    • 2014
  • In this research, the effect of the amount of retarder and the washing timing on the quality of aggregate-exposed concrete produced by water-jet washing method is evaluated as a series of test to develop the aggregate-exposed concrete as a concrete finishing method. As a result, the amount of losing aggregate and surface mortar was increased as the dosage of retarder was increased because of the hydration retarding effect of the retarder. Furthermore, as the washing timing was extended, the mortar on the surface of the concrete was not blown by water jet with 8 to 24 ml of retarder because of hydration of cement, hence the surface quality was poor. Therefore, washing timing of one day after concrete placement showed 90 % of aggregate exposed rate and 24 ml of retarder showed the most favorable result of aggregate exposure.

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A Study on the Manufacturing and Properties of Hightech Easycare Wool (고감성 Easycare Wool의 제조 및 특성 연구)

  • Han Tae Sung;Park Jun Ho;Park Sang Woon;Jeon Byong Dae
    • Textile Coloration and Finishing
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    • v.17 no.6 s.85
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    • pp.51-59
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    • 2005
  • To manufacture hightech easycare wool, there are several methods which use strong oxidising agent or the resin treatment, however, neither are environmentally friendly methods. Moreover it may deteriorate the handle. The aim of this study is to manufacture the hightech easycare wool using the modified Fenton method which can be formed by hydrogen peroxide and ferric sulfate and enzyme treatment. The method was pretreated by ferric sulfate on the wool surface and then the surface of wool scale was selectively removed by ferric ion catalyst. Subsequently the Enchiron which is one of the proteolytic enzymes was treated on the wool surface. The treated wool had the result of having optimum weight loss and excellent whiteness and good handle. Therefore implications of these results suggest that this method using the modified Fenton method and enzyme treatment may be one way of manufacturing the hightech easycare wool.

Enhancement of antimicrobial properties of shoe lining leather using chitosan in leather finishing

  • Mahmud, Yead;Uddin, Nizam;Acter, Thamina;Uddin, Md. Minhaz;Chowdhury, A.M. Sarwaruddin;Bari, Md. Latiful;Mustafa, Ahmad Ismail;Shamsuddin, Sayed Md.
    • Advances in materials Research
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    • v.9 no.3
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    • pp.233-250
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    • 2020
  • In this study, a chitosan based coating method was developed and applied on the shoe lining leather surface for evaluating its inhibition to bacterial and fungal attacks. At first, chitosan was prepared from raw prawn shells and then the prepared chitosan solution was applied onto the leather surface. Secondly, the characterization of the prepared chitosan and chitosan treated leather was performed by solubility test, ATR-FTIR, XRD pattern, SEM and TGA. Evaluation of antimicrobial efficacy of chitosan was assessed against two gram positive, two gram negative bacteria and a reputed fungi by agar diffusion test. The results of this study demonstrated that chitosan took place in both the surface of collagen fibres and inside the collagen matrix of crust leather. The chitosan showed strong antimicrobial activities against all the tested microorganisms and the inhibition increased with increasing percentage of chitosan. Therefore, the prepared chitosan in this study can be an environment friendly biocide, which functions simultaneously against different spoilage bacteria and fungi on the finished leather surface. Thus by using the prepared chitosan in shoe lining leather, the possibility of microbial attack during shoe wearing can be minimized which is one of the important hygienic requirements of footwear.

가공면의 상태 변화 측정에 관한 연구

  • Cho, Nam-Gyoo;Choi, Han-Kwang;Han, Chang-Soo;An, Yoo-Min;Park, Gyun-Myung
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.54-62
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    • 2001
  • This paper describes a new method for measuring the changes in specific surface asperities arising from processes such as finishing, coating, wear and corrosion. In repetitive measurements, relocation device gives the same position and orientation so that specific profile can be obtained. A low-cost relocation device is designed and its performance is assessed. The error in relocation process is compensated by statistic compensation algorithm. And, a removing process of cusp by grinding is observed by the proposed method.

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Applications of the Light Weight Method of EPS to Sub-road Fills at the Seaside (해안 도로상의 EPS 하중경감공법의 해석)

  • 장용채
    • Journal of Korean Port Research
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    • v.14 no.2
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    • pp.233-239
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    • 2000
  • The expansion of old road is needed in constructing the entrance at the $\bigcirc$$\bigcirc$I/C road in $\bigcirc$$\bigcirc$city. To strength the national competition, many agents who concerned do their best for finishing that construction early as soon as possible. In generally, soil embankment on soft foundation is caused to reduce the stability by making the settlement of ground surface due to the over load. Thus, we try to make it stable by building EPS embankment construction which in our working place is one kind of the method of light embankment construction after excavating the original ground.

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Coloration of Glasses with Squarylium Dye by Sol-Gel Process (Sol-Gel법을 이용한 Squarylium색소의 유리착색)

  • 김성훈;한선경;송경헌;임용진
    • Textile Coloration and Finishing
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    • v.6 no.1
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    • pp.49-53
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    • 1994
  • The transparent coloration of glasses has been successfully achieved by coated glass surface with squarylium dye by the sol-gel colored coating method. Treatment of sol-gel colored coating layer with HCI(g) greatly decreases the absorbance at λ$_{max}$, that increases exposure to $NH_{3}$(g) and the reversible color-colorless responce was extremely rapid.d.

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A New Technology to Remove Fly on the Knitting Process (니팅공정중에 발생하는 fly 제거를 위한 새로운 기술)

  • 구영석
    • Textile Coloration and Finishing
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    • v.12 no.6
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    • pp.361-371
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    • 2000
  • The problematic effects of fly creation on circular knitting machines during the knitting process were investigated in order to develop a new method for tackling the problem. A new idea, i.e. coating the yarn surface with a polymer film, was studied. Important physical properties of the coated yarm were studied and compared with normal yarn. A new test-rig was designed to measure the coefficient of friction and the degree of shedding of yarn. Yarns were coated with seven polymer materials and the performance of the coated yarns was tested and the results are discussed.

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Characteristics Analysis of Nano-composites Films Using Extruder (압출성형기를 이용한 나노복합재 필름의 특성 분석)

  • Kwon, Il-Jun;Park, Sung-Min;Yoo, Sung-Hun;Yeum, Jeong-Hyun
    • Textile Coloration and Finishing
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    • v.28 no.2
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    • pp.101-108
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    • 2016
  • Polypropylene(PP)/multiwalled carbon nanotubes(MWCNT) nanocomposites films and PP/poly(vinyl alcohol)/CNT nanocomposites films were prepared through melt mixing method by the extruder. The PP/CNT nanocomposites films, which contain CNT of a variable content, were prepared for the first time and research on a appropriate content of the CNT on the PP/CNT nanocomposites films was conducted. The effects of take-up speed of the extruder on the mechanical and chemical properties of the PP/CNT and PP/PVA/CNT nanocomposites film were studied. Field emission scanning electron microscope(FE-SEM) was used to examine the surface morphology and the DSC measurement and tensile test were conducted. It was found that the properties decreased when take-up speed was increased.