• Title/Summary/Keyword: surface finishing method

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Development of Finishing Panel using Surface Treatment Method (표면처리공법을 활용한 마감 패널 개발)

  • Kim, Kang-Min;Yoon, Seob;Kwan, Hae-Won;Gong, Min-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.57-58
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    • 2019
  • Precast concrete finishing panels can be implemented in different colors, textures and designs relatively freely by different designers in different finishing materials. Therefore, we tried to develop a PC finishing panel that can be applied in the field by using various color pigment and concrete surface retardation method and polishing method.

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A Study on Automatic Finishing for Die & Mold Surface Using Magnetic Abrasive Polishing (자기연마법을 이용한 금형면의 다듬질 가공자동화 연구)

  • 이용철;안제정박;중천위웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.97-101
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    • 1995
  • This paper describes a new surface finishing process which uses magnetic abrasive polishing. This is applied to automatic finishing of die & mold surface. Nowadays, most of die & mold meanufaturing procedures have been automated by the introduction of NC machine tool and CAD/CAM system. But the surface finishing of die & mold must be done by hand work of well-skilled workers. Though many attempts were tried in the past 15 years to eliminate this hand work, the automatic finishing of die & mold surface with 3D curvature has not been achieved yet. New magnetic abrasive finishing process is thought as one of the possible methods for the automation of 3D surface finishing. In order to improve the grindability of the method, ultra-high speed and 5-axis machining was introduce. The magnetic abrasive polishing which has adopted these methods was confirmend to improve the efficiencyof die & mold surface finishing.

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Extraction of Factors Effecting Surface Roughness Using the System of Experiments in the Ultra-precision Mirror Surface Finishing (실험 계획법을 이용한 초정밀 경면 연마 가공에서 표면 거칠기에 영향을 미치는 인자의 검출)

  • 배명일;김홍배;김기수;남궁석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.53-60
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    • 1998
  • In this study, it is experimented to find factors effecting surface roughness using the system of experiments. in the mirror surface finishing system. (1) The film feed and oscillation frequency in $40{\mu}m$ abrasive film, grinding speed in $30{\mu}m$, and machining time in $15{\mu}m$15 are the main factors effecting the surface roughness. (2) Applying the optimal finishing condition to $40{\mu}m$, $30{\mu}m$, $15{\mu}m$ abrasive finishing film in sequence, it is possible to obtian about Ra 10 nm surface roughness on SM45C workpiece. (3) Application of the system of experments to the micro abrasive grain film finishing was very effective method in the extraction of main factor and optimal condition.

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Systematic Finishing Process of Injection Molds (사출금형 사상공정의 체계화)

  • Park Minsoo;Kim Mintae;Lee Haesung;Chu Chongnam
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.50-56
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    • 2004
  • Finishing is the final process in molds manufacturing and consumes much process time. Also, it influences on surface quality of molds. But, there are few systematic methods to control the process. In this work, basic experiments were carried out to study the machining characteristics of the finishing tools. From the experiments, critical surface roughness and wear coefficient are suggested to reduce the number of finishing steps and to plan a systematic finishing procedure. Comparison experiments were carried out between the expert's method and the new method, which is based on the results of this research. From the experiments, it is verified that the systematic method takes less time and generates less form error in the machined surface than the worker's method.

Development for Finishing Method of Concrete Structures Applying Metal Spraying System (금속용사 시스템을 이용한 콘크리트 구조물의 마감공법 개발)

  • 이한승
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1225-1228
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    • 2001
  • The purpose of this study is to develop for finishing method of concrete structures applying metal spraying system. In the experiments, the pull out tests were conducted using the specimen which was applied by various surface treatment of concrete substrate. As a result, it was confirmed that the adhesion strength of metal spray was effected by surface condition of concrete and the construction of primer or the coarse surface agent to the concrete substrate is very effective to the new finishing method of concrete for the metal spraying system.

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A research on Postprocess Finishing Method of The Rapid Prototyping Parts (쾌적조형 부품의 후처리 방안에 관한 연구)

  • 양화준;김성준;장태식;이일엽;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.83-86
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    • 1997
  • Even as many methods and technologies have been introduced on data generation, parts orientation and layer slicing to acquire the rapid prototyping(RP) parts that have useful surface to satisfy customers' needs such as stylingldesign verification directionlindirect tooling directly from the RP machine, these trials continue to suffer from the surface roughness due to the build characteristics of RP technology. A new postprocess finishing method is suggested in this paper to overcome the surface roughness problem on the surface of the RP parts. To prevent deterioration of dimensional accuracy from the conventional grinding-only, and coating-grinding methods, 4-step surface finishing process is applied. To satisfy the various requirements from the RP oriented industrial f elds, effective procedure, coating material, grmd~ng tools and methods are employed.

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A Study on Characteristics of Die Finishing Using Conductive Elastic Tool (도전성 탄성공구를 이용한 금형연마 특성에 관한 연구)

  • 황찬해;임동재;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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A Reliability Test for ph-free SnCu Plating Solution and It's Deposit (Sn-Cu 무연 도금용액 및 피막의 신뢰성평가)

  • Lee Hong-Kee;Hur Jin-Young
    • Journal of the Korean institute of surface engineering
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    • v.38 no.6
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    • pp.216-226
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    • 2005
  • Pb-Free Technology was born with environmental problems of electronic component, Being connected by big and small project of every country. Also, in each country environment is connected and various standards of IEC, ISO, MIL, JIS, KS, JEDEC, EIAJ etc. All products can divide at solder part and finishing part These can tested each and synthetically divide. This research is reliability evaluation for three kind of ph-free SnCu solder plating solution and it's deposit. First, executed analysis about Pure Sn, SnCu solutions and plating surface by way similar to other plating solution analysis. Next, executed reliability about test method and equipment for reliable analyzer system construction. Next, data comparison and estimation, main estimation test method and item's choice. In this paper the systematic surface analysis and reliability for plating solutions and it's deposit in metal surface finishing processes could be shown.

Development of Magnetic Abrasive Jet Machining System for Precision Internal Polishing of Circular Tubes (원형관의 내면정밀가공용 순환식 자기입자분사가공 시스템 개발)

  • 강윤희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.24-29
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    • 1995
  • A recently developed finishing process using rotating magnetic field is known to be very efficient for the finishing of parts such as vacuum tube, sanitary tube, etc., which are difficult to be finished by the conventional finishing methods as they are generally curbed tubes. But, the finishing system using rotating magnetic field have the defect that is the cross section of workpiece only circle because of internal rotating tool. Therefore, new finishing process of the workpieces which cross section are not circle is important and required. magnetic abrasive jet machining is a new concept finishing process. It is the precision internal finishing method using working fluid mixed with magnetic abrasives, which is jetted into the internal surface of tube. And magnetic poles are equipped on external surface of tube. In this study new concept finishing process or, magnetic abrasive jet machining system was developed. machining condition was predicted using simulation and some characteristics of the finishing process was analyzed.

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The Internal Finishing Characteristics of Non-ferromagnetic Pipe Polished by Magnetic Abrasive Machining(I) (자기연마법에 의한 비자성 파이프 내면의 연마특성 (I))

  • Park, W. K.;Rho, T. W.;Seo, Y. I.;Choi, H.;lee, J. C.;Cheong, S. H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.779-782
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    • 2000
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, the finishing process of a non-ferromagnetic pipe by a static magnetic field method is introduced and its finishing characteristics is discussed with effective factors by various experiments. From these experimental results, it is found that the proper suppling quantity of magnetic abrasives per diameter of pipe is important, and the inner surface roughness of pipe is not changed much after certain critical finishing time. As a result of this investigation the 3.2$\mu$m Rmax in inner surface roughness of stainless steel pipe is improved to 0.7$\mu$m Rmax after 6 minutes finishing.

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