• 제목/요약/키워드: surface error

검색결과 1,994건 처리시간 0.031초

형상 재 설계에 의한 공작기계 기하오차 보정 (Geometric error compensation of machine tools by geometry redesign)

  • 서성교
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
    • /
    • pp.367-372
    • /
    • 2000
  • Accuracy of a machined component is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the accuracy of this relative motion is the geometric error of machine tools. In this study, geometric error is modeled using form shaping motion of machine tool, where a form shaping function is derived from the homogeneous transformation matrix. Geometric errors are measured by laser interferometer. After that, the local positioning error can be estimated from the form shaping model and geometric error data base. From this information, we can remodel the part by shifting the design surface to the amount of positional error. By generating tool path to the redesigned surface, we can reduce the machining error.

  • PDF

Inverse Offset Method for Adaptive Cutter Path Generation from Point-based Surface

  • Kayal, Prasenjit
    • International Journal of CAD/CAM
    • /
    • 제7권1호
    • /
    • pp.21-30
    • /
    • 2007
  • The inverse offset method (IOM) is widely used for generating cutter paths from the point-based surface where the surface is characterised by a set of surface points rather than parametric polynomial surface equations. In the IOM, cutter path planning is carried out by specifying the grid sizes, called the step-forward and step-interval distances respectively in the forward and transverse cutting directions. The step-forward distance causes the chordal deviation and the step-forward distance produces the cusp. The chordal deviation and cusp are also functions of local surface slopes and curvatures. As the slopes and curvatures vary over the surface, different step-forward and step-interval distances are appropriate in different areas for obtaining the machined surface accurately and efficiently. In this paper, the chordal deviation and cusp height are calculated in consideration with the surface slopes and curvatures, and their combined effect is used to estimate the machined surface error. An adaptive grid generation algorithm is proposed, which enables the IOM to generate cutter paths adaptively using different step-forward and step-interval distances in different regions rather than constant step-forward and step-interval distances for entire surface.

Error Compensation Algorithm for Higher Surface Accuracy of Freeform Mirrors Based On the Method of Least Squares

  • Jeong, Byeongjoon;Pak, Soojong;Kim, Sanghyuk;Lee, Kwang Jo;Chang, Seunghyuk;Kim, Geon Hee;Hyun, Sangwon;Jeon, Min Woo
    • 천문학회보
    • /
    • 제40권2호
    • /
    • pp.40.1-40.1
    • /
    • 2015
  • Off-axis reflective optical systems have attractive advantages relative to their on-axis or refractive counterparts, for example, zero chromatic aberration, no obstruction, and a wide field of view. For the efficient operation of off-axis reflective system, the surface accuracy of freeform mirrors should be higher than the order of wavelengths at which the reflective optical systems operate. Especially for applications in shorter wavelength regions, such as visible and ultraviolet, higher surface accuracy of freeform mirrors is required to minimize the light scattering. In this work, we propose the error compensation algorithm (ECA) for the correction of wavefront errors on freeform mirrors. The ECA converts a form error pattern into polynomial expression by fitting a least square method. The error pattern is measured by using an ultra-high accurate 3-D profilometer (UA3P, Panasonic Corp.). The measured data are fitted by two fitting models: Sag (Delta Z) data model and form (Z) data model. To evaluate fitting accuracy of these models, we compared the fitted error patterns with the measured error pattern.

  • PDF

서보보상기를 사용한 견실 출력귀환제어 (Robust Output Feedback Control Using a Servocompensator)

  • 이호진;이금원
    • 융합신호처리학회논문지
    • /
    • 제8권3호
    • /
    • pp.217-221
    • /
    • 2007
  • 본 논문에서는 비선형시스템의 제어대상의 하나로 사용되고 있는 Chua회로를 대상으로 견실 출력귀환제어를 실현한다. 특히 비선형인 경우는 선형의 경우와 틀린 접근방법을 사용하여야 한다. 우선 기준신호발생기인 exosystem을 정의하고 출력추종오차식으로부터 오차방정식을 유도하고, 적분기 형태의 서보보상기를 사용하여 수정된 슬라이딩면을 설계한다. 수정된 슬라이딩면과 서보보상기에 사용되는 파라미터들은 슬라이딩면 및 서보보상기가 안정하도록 관련다항식이 Hurwitz조건을 만족하도록 정한다. 특히 모든 파라미터들이 미지여서, 오차신호들이 귀환으로부터 얻을 수 없기 때문에, 고이득 관측기를 설계하고, 이 추정값을 사용하여 안정화제어기를 얻는다. 시뮬레이션결과를 제시함으로서 알고리즘이 유용함을 증명한다.

  • PDF

집광 열유속 측정과 모델링의 비교를 통한 집광 오차 평가 (Concentration Error Assessment by Comparison of Solar Flux Measurement and Modeling)

  • 채관교;윤환기;이현진;이성욱;김시석
    • 한국태양에너지학회 논문집
    • /
    • 제33권3호
    • /
    • pp.82-90
    • /
    • 2013
  • Concentration errors critically affect the performance of solar concentrator, so their evaluation is important to the concentrated solar power technology. However, the evaluation is very challenging because error sources are various and not easy to measure individually. Therefore, the integrated effect of concentration errors is often more interesting and useful for large-scale applications. In the present work, we analytically investigate and classify various concentration error sources and then explain that the effect of various concentration errors can be represented in terms of a root mean square value of reflector surface slope error. We present an indirect approach to assessing the reflector surface slope error by comparing solar flux measurement data with modeling calculations. We apply the approach for solar furnaces with different thermal capacity and investigate its advantages and disadvantages.

하부 실리콘 플레이트의 두께에 따른 FCP 표면 오차에 관한 연구 (A Study on the FCP Surface Error according to the Thickness of the Lower Silicone Plate)

  • 김지혜;정경태;이동훈
    • 한국건축시공학회:학술대회논문집
    • /
    • 한국건축시공학회 2023년도 봄 학술논문 발표대회
    • /
    • pp.31-32
    • /
    • 2023
  • Recently, with the digitalization of the construction industry, free-form building construction technology is developing. However, the technology for manufacturing free-form concrete panels is still insufficient. In this study, the surface error of the FCP according to the thickness of the lower silicon plate, which is a component of the existing lower multi-point press, was analyzed in order to manufacture a precise FCP. As a result of the analysis, it was found that the thinner the thickness, the larger the error value. These results can be used as a basis for existing research and are expected to be used for research on high-quality FCP manufacturing technology.

  • PDF

새로운 모델 추종 슬라이딩 모드 제어기 (Novel Model Following Sliding Mode Controller with Virtual State)

  • 박승규;옥인조;안호균
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2000년도 하계학술대회 논문집 D
    • /
    • pp.2669-2671
    • /
    • 2000
  • In this paper, a new model error following sliding mode control is considered with a novel sliding surface for the error. This novel sliding surface has nominal dynamics of an original state of the error system and makes it possible that the Sliding Mode Control(SMC) technique for the error of the model following is used with the various types of controllers. Its design is based on the augmented system whose dynamics have a higher order than that of the original error system. The reaching phase is removed by using an initial virtual state which makes the initial error state sliding function equal to zero.

  • PDF

비구면 평행연삭에서의 휠구면형상 창성오차 (Wheel curve generation error of aspheric grinding in parallel grinding method)

  • 황연;;이선규
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.344-349
    • /
    • 2005
  • This paper presents a geometrical error analysis of wheel curve generation method for micro aspheric surface machining using parallel grinding method. In aspheric grinding, wheel wear in process is crucial parameter for profile error of the ground surface. To decrease wheel weal parallel grinding method is adopted. Wheel and work piece (Tungsten carbide) contact point changes during machining process. In truing process of the wheel radius is determined by the angle and distance between wheel and truer. Wheel radius error is predominantly affected by vertical deviation between the wheel rotation center and the truer center Simulation for vertical error and wheel radius error shows same tendency that expected by geometrical analysis. Experimental results show that the analysis of curve generation method matches with simulations and wheel radius errors.

  • PDF

Design of Stable Time-varying Sliding Mode System

  • Kim, Ga-Gue;Ma, Jin-Suk;Lim, Chae-Deok;Choi, Bong-Yeol
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2001년도 ICCAS
    • /
    • pp.62.2-62
    • /
    • 2001
  • In this paper, we present a new time-varying sliding mode system that guarantees stable error convergence. The previous papers have dealt with stability of the time-varying sliding mode system by point-wisely investigating the stability of time-invariant system every time. However, it may be unstable even though it guarantees time-invariant stability every time, We designed the time-varying sliding surface so that the resultant time-varying system on sliding mode may be Stable. The initial sliding surface is obtained so that shifting distance of the surface may be minimized with respect to an initial error, and the intercept is produced so that the surface may pass the initial error.

  • PDF

3차원 측정 데이터를 이용한 자유곡면 가공물의 오차해석 (Error Analysis of Free-Form Artifact using 3D Measurement Data)

  • 김성돈;이성근;양승한;이재종
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.439-442
    • /
    • 2001
  • The Accuracy of a free-form artifact is affected by machine tool errors, machining process errors, environmental causes and other uncertainty. This paper deals with methodological approach about machine tool errors that are defined the relationship between CMM and OMM inspections of the free-form artifact. In order to analyze the measurement data, Reverse engineering was used. In other words, Surface of Free-Form Artifact is generated by NURBS surface approximation method. Finally, Volumetric error map is made to compare surface of CMM data with that of OMM data.

  • PDF