• Title/Summary/Keyword: surface deflection

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Modeling of flexible disk grinding process for automation of hand-grinding (수동연삭공정 자동화를 위한 유연성 디스크가공 모델링)

  • Yoo, Song-Min;Kim, Young-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.4
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    • pp.376-383
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    • 2000
  • A flexible disk grinding process model has been implemented with varying disk orientation with respect to workpiece surface along with variable feed rate. Before implementing arbitrary disk orientation and translation, disk angle and feed rate variation have been implemented. The disk angle was changed with constant angular velocity only in the entrance stage. The effect of the variable feed rate was added to the geometric schematic. The feed rate was changed either from the entrance stage or from the between edges stage and process performance was evaluated. Effect of changing both angle end feed rate has been also analyzed. Disk trend showing actual disk deflection has also been visualized.

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Experimental Study under Reciprocating Sliding on the Friction Noise (왕복운동에서의 마찰소음 실험적 연구)

  • Choi, Hoil;Kang, Jaeyoung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.7
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    • pp.640-644
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    • 2013
  • The present study provides the characteristics of friction noise under reciprocating sliding. The friction contact is generated between the aluminum plate and plastic, which results in friction noise. The experimental results reveal that the friction noise under reciprocating sliding can be produced as the friction coefficient increases. It is also shown that the vibration modes of the pin with dominant deflection in the sliding direction is participated on the friction noise.

NC Milling Productivity Incensement by Short Milling Tool Setting Method (NC 밀링에서 짧은 공구설치 방법으로 생산성 향상)

  • Kim, Su-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.60-68
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    • 2008
  • The tool overhang length affects tool deflection and chatter that should be reduced for machined surface quality, productivity and long tool lift. The shortest tool setting algorithm that uses a safe space is proposed and applied with simulation software in NC machining. The safe space in the coordinate fixed in the tool is computed by the virtual machining system that simulates NC machining by stock model, tool model and NC code. The optimal tool assembly that has largest diameter and shortest length is possible using the safe space. This algorithm has been applied over fifty companies for safe and rigid tool setting. The collision accident between holder and stock was reduced from 3 to 0 a year and the productivity was incensed about 15% by using faster feed rate acceptable for shorten tool length.

INTERIOR ROAD NOISE ANALYSIS WITH PRINCIPAL COMPONENTS

  • Vandenbroeck, D.;Hendricx, W.
    • Proceedings of the Acoustical Society of Korea Conference
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    • 1994.06a
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    • pp.854-859
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    • 1994
  • As powertrain noise is better and better controlled, road noise inputs become more important. The interior road noise of a car is mainly induced by the wheels rolling over the road surface. Each of the four wheels act as an independent and uncorrelated excitation input. To rank the energy transfer form each input to the interior, a Transfer Path Analysis (TPA) needs to be made-which requires operational vibration measurements. However due to the multiple uncorrelated inputs, phase relations vary continuously. It is therefore necessary to separate the operational data into set of "independent phenomena" by means of a Principal Component Analysis (PCA). A TPA can then be carried out for each independent phenomenon. Operational deflection shapes referenced to these principal components share the physical phenomena. The details of the methodology are discussed and a discussion of the results on a car shows that the method gives accurate results for full vehicle testing.e testing.

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Analysis of circular plates on two - parameter elastic foundation

  • Saygun, Ahmet;Celik, Mecit
    • Structural Engineering and Mechanics
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    • v.15 no.2
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    • pp.249-267
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    • 2003
  • In this study, circular plates subjected to general type of loads and supported on a two-parameter elastic foundation are analysed. The stiffness, elastic bedding and soil shear effect matrices of a fully compatible ring sector plate element, developed by Saygun (1974), are obtained numerically assuming variable thickness of the element. Ring sector soil finite element is also defined to determine the deflection of the soil surface outside the domain of the plate in order to establish the interaction between the plate and the soil. According to Vallabhan and Das (1991) the elastic bedding (C) and shear parameters ($C_T$) of the foundation are expressed depending on the elastic constants ($E_s$, $V_s$) and the thickness of compressible soil layer ($H_s$) and they are calculated with a suitable iterative procedure. Using ring sector elements presented in this paper, permits the generalization of the loading and the boundary conditions of the soil outside the plate.

Numerical Study of Ablation Phenomena of Flame Deflector

  • Lee, Wonseok;Yang, Yeongrok;Shin, Sangmok;Shin, Jaecheol
    • Journal of Aerospace System Engineering
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    • v.15 no.6
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    • pp.10-18
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    • 2021
  • A flame deflector prevents a launch system from thermal damage by deflecting the exhaust flame of the launch vehicle. During the deflection of the flame, the flame deflector is subjected to a high-temperature and high-pressure flow, which results in thermal ablation damage at the surface. Predicting this ablation damage is an essential requirement to ensure a reliable design. This paper introduces a numerical method for predicting the ablation damage phenomena based on a one-way fluid-structure interaction (FSI) analysis. In the proposed procedure, the temperature and convective heat transfer coefficient of the exhaust flame are calculated using a fluid dynamics analysis, and then the ablation is calculated using a finite element analysis (FEA) based on the user-subroutine UMESHMOTION and Arbitrary Lagrangian-Eulerian (ALE) adaptive mesh technique in ABAQUS. The result of such an analysis was verified by comparison to the ablation test result for a flame deflector.

Damage Characteristics of Quasi Isotropic Composite Laminates Subjected to Low Velocity Impact (준등방성 복합적층판의 저속충격에 의한 손상특성)

  • Kim, J.H.;Jeon, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.6
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    • pp.135-141
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    • 1997
  • Low velocity impact test and compressive residual strength test after impact were performed by using Hercules AS4/3501-6[45/0/-45/90]$_{2s}$ laminated plate to investigate the low velocity impact damage behavior and the post-impact strength degradation on orthotropic composite laminate plate. Due to the lateral impact losd, the load path showed "" shape according to the laminate central deflection. Damage in a laminate occurs by inclined matrix crack at the damage initiation load stage and vertical matrix crack, occurs on the outer surface. Evaluating the compressive residual strength after the low velocty impact test, it could be found that there is a transient range where the compressive residual strength drop suddenly in the initial damage which is in the matrix crack range and the initial delamination area. is in the matrix crack range and the initial delamination area.

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Safety Evaluation of Radioactive Material Transport Package under Stacking Test Condition (방사성물질 운반용기의 적층시험조건에 대한 안전성 평가)

  • Lee, Ju-Chan;Seo, Ki-Seog;Yoo, Seong-Yeon
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.10 no.1
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    • pp.37-43
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    • 2012
  • Radioactive waste transport package was developed to transport eight drums of low and intermediate level waste(LILW) in accordance with the IAEA and domestic related regulations. The package is classified with industrial package IP-2. IP-2 package is required to undergo a free drop test and a stacking test. After free drop and stacking tests, it should prevent the loss or dispersal of radioactive contents, and loss of shielding integrity which would result in more than 20 % increase in the radiation level at any external surface of the package. The objective of this study is to establish the safety test method and procedure for stacking test and to prove the structural integrities of the IP-2 package. Stacking test and analysis were performed with a compressive load equal to five times the weight of the package for a period of 24 hours using a full scale model. Strains and displacements were measured at the corner fitting of the package during the stacking test. The measured strains and displacements were compared with the analysis results, and there were good agreements. It is very difficult to measure the deflection at the container base, so the maximum deflection of the container base was calculated by the analysis method. The maximum displacement at the corner fitting and deflection at the container base were less than their allowable values. Dimensions of the test model, thickness of shielding material and bolt torque were measured before and after the stacking test. Throughout the stacking test, it was found that there were no loss or dispersal of radioactive contents and no loss of shielding integrity. Thus, the package was shown to comply with the requirements to maintain structural integrity under the stacking condition.

Condition Evaluation of the Pavement Foundations Using Multi-load Level FWD Deflections (다단계 하중 FWD를 사용한 도로기초 상태평가 연구)

  • Park, Hee-Mun;Kim, Richard Y.;Park, Seong-Wan
    • Journal of the Korean Geotechnical Society
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    • v.19 no.6
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    • pp.261-271
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    • 2003
  • A condition evaluation procedure for the pavement foundations using multi-load level Falling Weight Deflectometer(FWD) deflections is presented in this paper. A dynamic finite element program incorporating a stress-dependent material model, was used to generate the synthetic deflection database. Based on this synthetic database, the relationships between surface deflections and critical responses, such as stresses and strains in base and subgrade layers, have been established. FWD deflection data, Dynamic Cone Penetrometer(UP) data, and repeated load resilient modulus testing results used in developing this procedure were collected from the Long Term Pavement Performance (LTPP) and North Carolina Department of Transportation (NCDOT) database. Research effort focused on investigation of the effect of the FWD load level on the condition evaluation procedures. The results indicate that the proposed procedure can estimate the pavement foundation conditions. It is also found that structurally adjusted Base Damage Index (BDI) and Base Curvature Index (BCI) are good indicators for the prediction of stiffness characteristics of aggregate base and subgrade respectively. A FWD test with a load of 66.7 kN or less does not improve the accuracy of this procedure. Results from the study for the nonlinear behavior of a pavement foundations indicate that the deflection ratio obtained from multi-load level deflections can predict the type and quality of the pavement foundation materials.

Measurement of Tensile Properties for Thin Aluminium Film by Using White Light Interferometer (백색광간섭계를 이용한 알루미늄 박막의 인장 물성 측정)

  • Kim, Sang-Kyo;Oh, Chung-Seog;Lee, Hak-Joo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.471-478
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    • 2010
  • Thin films play an important role in many technological applications including microelectronic devices, magnetic storage media, MEMS and surface coatings. It is well known that a thin film's material properties can be very different from the corresponding bulk properties and thus there has been a strong need for the development of a reliable test method to measure the mechanical properties of a thin film. We have developed an alternative and convenient test method to overcome the limitations of previous membrane deflection experiment and uniaxial tensile test by adopting a white light interferometer having sub-nanometer out-of-plane displacement resolution. The freestanding aluminium specimens are tested to verity the effectiveness of the test method developed and get the tensile properties. The specimens are 0.5 rum wide, $1{\mu}m$ thick and fabricated through MEMS processes including sputtering. 1 to 5 specimens are fabricated on Si dies. The membrane deflection experiments are carried out by using a homemade tester consisted of a motor-driven loading tip, a load cell, and 6 DOF alignment stages. The test system is compact enough to set it up beneath a commercial white light interferometric microscope. The white light fringes are utilized to align a specimen with the tester. The Young's modulus and yield point stress of the aluminium film are 62 GPa and 247 MPa, respectively.