• 제목/요약/키워드: surface deflection

검색결과 418건 처리시간 0.026초

래핑가공에 의한 와이어 방전가공면의 표면형상 (The surface profile of Wire-cut EDMed Surface by Lapping Process)

  • 이재명;김원일;왕덕현;이윤경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.956-959
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    • 2001
  • In die and mould industry, major material such as cemented carbide is broadly used for increasing the life time and decreasing the cost. It is also required the development for the skills of wire-cut electrical discharge machining(WEDM), but the WEDMed surface was found to be worst due to the attached components of wire. Precision machining method like lapping is necessary for obtaining high quality surface. The lapping compound such as Al2O3 and SiC and cast iron lap can be used for lapping process. The components of Cu and Zn were found WEDMed surface of the specimen. As the result, the low quality of precision was obtained and the heat damage layer of the specimen was occurred. The value of surface hardness was deteriorated, and therefore finish process was required.

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엔드 밀링의 가공 표면 정밀도 예측과 해석 (Prediction and analysis of the machined surface accuracy in end milling)

  • 고정훈;윤원수;조동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.1018-1022
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    • 2000
  • Enhancement of the accuracy of products and productivity are essential to survive in a global industrial competition. This trend requires tighter dimensional tolerance specifications. To actively cope with the rapid change of the workpiece material and cutter geometry, a general method that can predict and analyze the machined surface is needed. Surface generation model for the prediction of the topography of machined surfaces is developed based on cutting force model considering cutter deflection and runout. This paper presents the method that constructs the three-dimensional machined surface error following the movement of a cutter, irrespective of the variations of cutting conditions. In addition, the effects of the cutting forces and the kink shape on the machined surface are extensively investigated.

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고속 엔드밀 가공시 가속도 신호를 고려한 가공표면의 시뮬레이션 (Simulation of Machined Surface Considering Acceleration Signal in High Speed End Milling)

  • 이기용;강명창;이득우;김정석
    • 대한기계학회논문집A
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    • 제25권2호
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    • pp.228-234
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    • 2001
  • To obtain precise machined surface and high productivity in machining, high speed end milling has beed studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other investigators. Good agreements were obtained between simulated results and experimental results.

처짐과 무게를 고려한 주물 프레임의 다중목적 근사최적설계 (Approximate Multi-Objective Optimization of Robot Casting Considering Deflection and Weight)

  • 최하영;이종수;박준오
    • 한국생산제조학회지
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    • 제21권6호
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    • pp.954-960
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    • 2012
  • Nowadays, rapidly changing and unstable global economic environments request a lot of roles to engineers. In this situation, product should be designed to make more profit by cost down and to satisfy distinguished performance comparing to other competitive ones. In this research, the optimization design of the industrial robot casting will be done. The weight and deflection have to be reduced as objective functions and stress has to be constrained under some constant value. To reduce time cost, CCD (Central Composite Design) will be used to make experimental design. And RSM (Response Surface Methodology) will be taken to make regression model for objective functions and constraint function. Finally, optimization will be done with Genetic Algorithm. In this problem, the objective functions are multiple, so NSGA-II which is brilliant and efficient for such a problem will be used. For the solution quality check, the diversity between Pareto solutions will be also checked.

GPS 뜰개를 이용한 해양 표면류 관측 (Observation of the Sea Surface Skin Current Using a GPS-Drifter)

  • 박준성;강기룡;이석;이상룡
    • Ocean and Polar Research
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    • 제35권3호
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    • pp.193-203
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    • 2013
  • A GPS-drifter was newly designed to observe the sea surface skin current and to estimate the direct wind effect on the sea surface. After conducting a test to establish and verify the accuracy of the GPS itself in the laboratory, in-situ experimental campaigns at Saemangeum in Gunsan city and Haeundae in Busan city, Korea, were carried out to ascertain the drifter track and to estimate the velocity data set on Oct. 3, 15, 23, 27 and Nov. 25, 2011. The current meters, RCM9 and ADCP, were moored together to remove the background current field, and the wind data were obtained from several marine stations such as towers and buoys in these areas. The drifter-observed velocity show good agreement with the flow obtained by the HF radar in the Saemangeum area. The direction of the wind-driven current extracted from the drifter-observed velocity was completely deflected to the right, however the degree of the angle was different according to the drift types. The average speed of the wind-driven current matched with 2.19~2.81% of the wind speed and the deflection angle was about $8.0{\sim}10.9^{\circ}$ without adjustment for the land-sea effect, and about 2.19~2.84% and $4.1{\sim}6.0^{\circ}$ with the adjustment for the land-sea effect.

빌딩하부 모래자갈층에서 터널시공 중 발생한 지표침하에 의한 빌딩의 손상 (Risk Of Buildings Damage Due To Subsidence During Tunnelling Under The Buildings In Sand-Gravel Layer)

  • 김치환
    • 터널과지하공간
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    • 제25권4호
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    • pp.383-396
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    • 2015
  • 모래자갈층에서 터널굴착 시 발생하는 지표침하에 의해 지상빌딩에 발생하는 손상도를 분석하였다. 모래자갈층의 두께와 터널까지의 심도는 약 20m이고 터널의 폭과 높이는 각각 12m, 8.6m이다. 터널은 막장전방을 3열의 강관다단그라우팅으로 보강하면서 시공하였다. 터널시공 중에 빌딩주변 36개소에서 지표침하를 계측하였고 이를 이용하여 3차원 지표침하면을 구하고 빌딩의 위치에 따라 처짐비와 수평변형율로 빌딩의 손상도를 평가하였다. 시공 중 계측된 지표침하는 약 1~4mm로 작았고 빌딩은 수평압축변형을 받는 상태가 되어 빌딩에 손상이 발생하지 않았다.

분포하중을 받는 목재 적층복합재 빔의 볼트 체결 최적화 설계 (Design Optimization of Bolted Connection with Wood Laminated Composite Beams Subjected to Distributed Loads)

  • 조희근
    • 한국생산제조학회지
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    • 제26권3호
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    • pp.292-298
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    • 2017
  • Numerical analysis for various design parameters should be preceded by optimal design of composite materials. Numerous studies have been conducted on the bolting of interconnecting beams. In this study, the response surface method was applied to optimize the design of bolted joints connected by laminated wood composite beams. The response surface was created by combining the FEA code for composite analysis and the algorithm for forming the response surface. Optimization on this response surface was performed with a genetic algorithm to derive the results. The determination of the optimum bolt-hole position for the connection of composite beams is an optimization problem. Tsai-Wu composite failure index, maximum deflection, and simple von Mises stress are set as the objective functions. It has been proved that the design results of the optimized bolt-hole are superior to the design performance of the existing conventional bolt-hole position.

고속 엔드밀 가공시 가속도계를 이용한 표면형상 시뮬레이션 (Simulation of surface profile using accelerometer in high speed end milling)

  • 이기용
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.321-325
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    • 2000
  • To obtain precise surface and high productivity, high speed end milling has been studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other researchers. Between simulated results and experiment results, good agreements were obtained.

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접촉모드 AFM의 시스템 분석 및 제어 (Analysis and Control f Contact Mode AFM)

  • 정회원;심종엽;권대갑
    • 한국정밀공학회지
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    • 제15권3호
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    • pp.99-106
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    • 1998
  • Recently, scientists introduced a new type of microscope capable of investigating nonconducting surfaces in an atomic scale, which is called AFM (Atomic Force Microscope). It was an innovative attempt to overcome the limitation of STM (Scanning Tunnelling Microscope) which has been able to obtain the image of conducting surfaces. Surfaces of samples are imaged with atomic resolution. The AFM is an imaging tool or a profiler with unprecedented 3-D resolution for various surface types. The AFM technology, however, leaves a lot of room for improvement due to its delicate and fragile probing mechanism. One of the room for improvements is gap control between probe tip and sample surface. Distance between probe tip and sample surface must be kept in below one Angtrom in order to measure the sample surface in Angstrom resolution. In this paper, AFM system modeling, experimental system identification and control scheme based on system identification are performed and finally sample surface is measured by home-built AFM with such a control scheme.

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압연공정을 이용한 가전용 신 바이메탈재의 개발 (Development of new bimetal material for home appliances by using the rolling process)

  • 박상순;배동수;배동현
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.389-393
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    • 2007
  • The most demanded bimetals in home appliances are manufactured by mainly cladding process and these are mainly consist of Cu alloy and Ni alloy. But it is very difficult to clad these alloys, because the brittle ${Cu_3}{O_4}$ oxide film formed easily on Cu alloy surface during cladding process. Clad rolling and heat treatment processes were applied for the development of bimetals by using the Ni alloy and the 3 types of Cu alloys. Optical microstructure was observed and micro-hardness, specific resistance, deflection were measured from the manufactured new bimetals specimens.

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