• Title/Summary/Keyword: surface bolt

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Characterization of Dacrotized Bolts (다크로 방식 처리된 볼트의 특성 평가)

  • Yang, Chi-Hoon;Ko, Jeong;Kim, Dae-Yong
    • Journal of Applied Reliability
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    • v.1 no.2
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    • pp.95-108
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    • 2001
  • To enhance the corrosion resistance of a bolt by surface treatment, dacrotization was considered as a substitute for phosphate coating which is widely used for general applications. In this study, comparisons were made among 5 different kinds of surface treatments including dacrotization and phosphate coating with respect to corrosion resistance, adhesion property with painting, and preload when tightened. The result shows that the dacrotized and surface-stabilized bolt is much superior in every aspects studied herein to others. An excellent corrosion resistance and a fairly good adhesion property with painting were achieved in the dacrotized and surface-stabilized bolt. When tightened at the same torque, the amount of preload and its deviation of dacrotized and surface-stabilized bolt were comparable with those of phosphate coated bolt.

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Effect of surface bolt on the collapse mechanism of a shallow rectangular cavity

  • Huang, Fu;Zhao, Lian-heng;Zhang, Sheng
    • Geomechanics and Engineering
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    • v.13 no.3
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    • pp.505-515
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    • 2017
  • Based on the collapse characteristics of a shallow rectangular cavity, a three-dimensional failure mechanism which can be used to study the collapsing region of the rock mass above a shallow cavity roof is constructed. Considering the effects of surcharge pressure and surface bolt on the collapsing block, the external rate of works produced by surcharge pressure and surface bolt are included in the energy dissipation calculation. Using variational approach, an analytic expression of surface equation for the collapsing block, which can be used to study the collapsing region of the rock mass above a shallow cavity roof, is derived in the framework of upper bound theorem. Based on the analytic expression of surface equation, the shape of the collapsing block for shallow cavity is drawn. Moreover, the changing law of the collapsing region for different parameters indicates that the collapsing region of rock mass decreases with the increase of the density of surface bolt. This conclusion can provide reference for practicing geotechnical engineers to achieve an optimal design of supporting structure for a shallow cavity.

Research on the tightening strategy of bolted flange for contact stiffness of joint surface

  • Zuo, Weiliang;Liu, Zhifeng;Zhao, Yongsheng;Niu, Nana;Zheng, Mingpo
    • Structural Engineering and Mechanics
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    • v.83 no.3
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    • pp.341-351
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    • 2022
  • During bolted flange assembly, the contact stiffness of some areas of the joint surface may be low due to the elastic interaction. In order to improve the contact stiffness at the lowest position of bolted flange, the correlation model between the initial bolt pre-tightening force and the contact stiffness of bolted flange is established in this paper. According to the stress distribution model of a single bolt, an assumption of uniform local contact stiffness of bolted flange is made. Moreover, the joint surface is divided into the compressive stress region and the elastic interaction region. Based on the fractal contact theory, the relationship model of contact stiffness and contact force of the joint surface is proposed. Considering the elastic interaction coefficient method, the correlation model of the initial bolt pre-tightening force and the contact stiffness of bolted flange is established. This model can be employed to reverse determine the tightening strategy of the bolt group according to working conditions. As a result, this provides a new idea for the digital design of tightening strategy of bolt group for contact stiffness of bolted flange. The tightening strategy of the bolted flange is optimized by using the correlation model of initial bolt pre-tightening force and the contact stiffness of bolted flange. After optimization, the average contact stiffness of the joint surface increased by 5%, and the minimum contact stiffness increased by 6%.

Optimum Shape Design of the Spring to Improve the Loose-proof Performance of the Lock Nut (로크 너트의 풀림 방지 성능 향상을 위한 스프링의 최적 형상 설계)

  • Song, Hyun-Seok;Chung, Won-Sun;Jung, Do-Hyun;Seo, Young-Kyo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.91-96
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    • 2010
  • The combination of a bolt and nut is the element most widely used for connecting machines and structures. When a load is repetitively applied in the direction right angle to the bolt axis after the bolt and nut is fastened, the nut gradually becomes loose. To solve this problem, in this study, a new type of the loose-proof nut, called a lock nut, is developed. The lock nut is equipped with a spring, and the spring increases the axial force of the bolt. Then, the connection force between the bolt and nut is also augmented. Three dimensional finite element models for the bolt and spring are generated, and the change of the axial force of the bolt while the bolt is being inserted into the spring is analyzed using MSC/Marc, a commercial finite element program. Finally, the optimum shape of the spring is found according to the response surface analysis methodology. The optimization result is verified by comparing the variation of the axial force of the bolt when the bolt is inserted to the initial and optimized spring.

A case study on the bolt failure of the moving parts of a marine diesel engine (선박용 디젤기관의 운동부 볼트 손상사례에 대한 연구)

  • Kim, Jong-Ho;Lee, Jae-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.118-124
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    • 2017
  • To investigate and analyze the cause of the failure of the connecting rod bolt and the crank pin bearing bolt of the diesel engine of this study, the following results were obtained through site surveying, the investigation of literature referring to similar failures, testing and inspection of the fracture surface, and the experience of the researchers. The fractured crank pin bearing bolt of the diesel engine is estimated to be damaged later than the connecting rod bolt. From the shape of fracture surface, it is evident that the failed connecting rod bolt is fractured by fatigue failure due to abnormally repeated loads (e.g. loosening of the connecting bolt, etc.), and is not failed by brittle fractures due to the impact load. The surface of the U-nut on the fractured connecting rod bolt has been worsening due to the improper use of lubricant (agent for prevention of thread fixing) and no usage of separating the each connecting rod on each cylinder. Moreover, there is the possibility that those poor surface conditions of the fractured connecting rod bolt have affected the failure of the connecting rod bolt of the main engine. And it could be assumed that the mechanical characteristic and manufacturing process of the failed connecting rod bolt and crank pin bearing bolt, which were made by a domestic company, conform to the design requirements for those bolts.

Experiments on Slip Coefficients of High-Strength Bolt Connection with Weathering Steel (I) (내후성강재 고장력볼트 이음부 미끄럼계수 평가 실험 (I))

  • Park, Yong Myung;Seong, Taek Ryong
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.167-175
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    • 2000
  • An experimental research to evaluate the slip coefficient of high-strength slip-critical-type bolt connection of weathering steel plate has been performed in this paper. Experiments were performed with several surface conditions such as clean mill scale with hand or power brush cleaning, shot blast cleaned, inorganic zinc primer coated, and weather coated surfaces. Also, the relaxation of bolt clamping force was estimated during 500 hours. It was ascertained from the experiments that slip coefficients are greater than 0.40 in all faying surface conditions except mill scale surface with power brushing. The quantify of relaxation depended on the surface conditions and was $3{\sim}8%$, i.e., less than 10%.

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Study on the Profile of Nut Bearing Surface and the Torque Coefficient of a High Strength Bolt Set (고장력 볼트세트의 자리면형상과 토크계수에 관한 연구)

  • Lee, Baek Joon;Sohn, Seung Yo
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.143-150
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    • 2000
  • Depending upon the combination of tolerances specified in the standards on bolt, nut and washer for high tension bolt sets, there arises center-to-center deviation between bolt and washer. This deviation nay cause loss of effective contact area between nut- and washer-faces, which leads to some dispersion of the torque coefficient K. By adapting circular arc surface instead of flat surface for the nut, it is shown through numerical analyses that the dispersion of the torque coefficient can be minimized. In this way, optimum radius of curvature of the nut bearing surface is proposed.

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Structural Analysis of High Precision Reflector Using Finite Element Analysis (유한요소해석법을 이용한 고정밀 반사경의 구조 해석)

  • Lee, Sang-Yong;Kim, Ghiseok;Kim, Geon-Hee;Lee, Young-Shin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.154-159
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    • 2013
  • In this paper, the effect of bolt clamping force and form accuray of contact surface between mirror and mount on mirror surface was studied. Normally, mirror used in reflecting optical system was assembled with mount by bolts or adhesive. In this case, the tension caused by bolt clamping force or adhesive force may distort the mirror surface. Also, form accuracy error of the contact surface have a negative impact on wrenched mirror surface which assembled by bolts or adhesive. In this study, stress and distorted displacements on mirror surface were analyzed according to the different contact surface form accuracies and bolt clamping forces by using the finite element analysis method.

A Study on Finite Element Modeling of the Structure with Bolted Joints (볼트 체결부를 갖는 구조물의 유한요소모델링에 관한 연구)

  • Yoon, Ju-Chul;Kang, Bum-Soo;Kim, Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.205-212
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    • 2003
  • In this study, in order to investigate a modeling technique of the structure with bolted joints, four kinds of finite element model are introduced; a solid bolt model, a coupled bolt model, a spider bolt model, and no bolt model. All proposed models take account on prestrained effect and contact behavior of flanges to be joined. Among these models, a solid bolt model, which is modeled by using a 3-D solid element and a surface-to-surface contact element between the head/nut and the flange interfaces, has the best accurate responses compared with the experimental results. In addition, coupled bolt model, which couples the degree of freedom between the head/nut and the flange, shows the best effectiveness and usefulness in view of computational time and memory usage. Finally, the bolt model proposed here is adopted for structural analysis of a large diesel engine of a ship consisting of several parts which is connected by long stay bolts.

A Study on Serviceability of Oversized Bolt Hole in High-Tension Bolt Joint Subjected to Bending (휨을 받는 고장력볼트 체결부에서 과대공에 따른 사용성에 관한 연구)

  • Park, Jeong-Ung;Yang, Seung-Hyun;Jang, Suk-In
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.10
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    • pp.2831-2836
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    • 2009
  • If a design load exceeding the frictional force of the contact surface is applied to the connection of steel members using a high-tension bolt friction joint, sliding occurs and the connection of the steel members bears the design load through the shear strength and bearing strength of the bolt and the base plate. The sliding distance can be determined by the tensile force of the bolt, the friction coefficient of the contact surface, and the position of the bolt in the base plate hole. This study measured and analyzed sliding according to standard bolt hole and oversize bolt hole when pure bending moment and tensile force were applied to high-tension bolt joints with different sizes of bolt holes made in the base plate and the cover plate. In a high-tension bolt joint receiving pure bending moment and tensile force, the load causing sliding in an oversize bolt hole was $74\sim94%$ of that in a standard bolt hole. In a member receiving tensile force, the sliding load ratio was lower when the size of oversize bolt holes in the base plate and the cover plate was large. In addition, the size of the oversize bolt hole in the base plate was more closely correlated with the change of sliding loadthan the size of the oversize bolt hole in the base plate.