• Title/Summary/Keyword: sulfuric acid leaching

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Separation and Recovery of Rare Earth Elements from Phosphor Sludge of Waste Fluorescent Lamp by Pneumatic Classification and Sulfuric Acidic Leaching

  • Takahashi, Touru;Takano, Aketomi;Saitoh, Takayuki;Nagano, Nobuhiro;Hirai, Shinji;Shimakage, Kazuyoshi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.421-426
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    • 2001
  • The pneumatic classification and acidic leaching behaviors of phosphor sludge have been examined to establish the recycling system of rare earth components contained in waste fluorescent lamp. At first, separation characteristic of rare earth components and calcium phosphate in phosphor sludge was investigated by pneumatic classification. After pneumatic classification of phosphor sludge, rare earth components were leached in various acidic solutions and sodium hydroxide solution. For recovery of soluble component in leaching solution, rare earth components were separated as hydroxide and oxalate precipitations. The experimental results obtained are summarized as follows: (1) In classification process, rare earth components in phosphor sludge were concentrated to 29.3% from 13.3%, and its yield was 32.9%. (2) In leaching process, sulfuric acid solution was more effective one as a leaching solvent of rare earth component than other solutions. Y and Eu components in phosphor sludge were dissolved in sulfuric acid solution of 1.5 k㏖/㎥, and other rare earth components were rarely dissolved in leaching solution. Leaching degrees of Y and Eu were respectively 92% and 98% in the following optimum leaching conditions; sulfuric acid concentration is 1.5 k㏖/㎥ , leaching temperature 343 K, leaching time 3.6 ks and pulp concentration 30 kg/㎥. (3) Y and Eu components of phosphor sludge contained in waste fluorescent lamp were, effectively recovered by three processes of pneumatic classification, sulfuric acid leaching and oxalate precipitation methods. Their recovery was finally about 65 %, and its purity was 98.2%.

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Sulfuric Acid Leaching of Valuable Metals from Spent Petrochemical Catalyst using Hydrogen Peroxide as a Reducing Agent

  • Park, Kyung-Ho;Sohn, Jeong-Soo;Kim, Jong-Seok
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.478-481
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    • 2001
  • The spent petrochemical catalyst used in the manufacturing process of terephthalic-acid contains valuable metals such as cobalt and manganese. To recover these metals, sulfuric acid leaching was performed with hydrogen peroxide as a reducing agent. Low extractions of Mn, Co and Fe were obtained by sulfuric acid leaching without reducing agent. With adding hydrogen peroxide as a reducing agent, the high extraction of these metals could be obtained. Different from general leaching experiment, the extraction rates of metal components were decreased with increasing reaction temperature in this case. Under the optimum condition, the extraction rates of Mn, Co and Fe were 93.0%, 87.0% and 100% respectively.

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The Removal of Impurities from Domestic Graphite Concentrate by H2SO4 Solution and NaOH Solution Leaching (황산용액과 수산화나트륨용액의 침출에 의한 국내산 흑연 정광으로부터 불순물 제거)

  • Junseop Lee;Kyoungkeun Yoo;Hyunkyoo Park
    • Resources Recycling
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    • v.32 no.3
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    • pp.38-44
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    • 2023
  • Leaching tests were conducted using sulfuric acid and sodium hydroxide solutions to remove impurities from domestic graphite concentrate. As a result of the leaching experiment using sulfuric acid solution and sodium hydroxide solution, respectively, the difference of removal efficiency was insignificant when the concentration of sodium hydroxide or sulfuric acid was 2 mol/L or more. The fixed carbon content increased with increasing the temperature in the sulfuric acid solution leaching, while it remains constant above 150℃ in sodium hydroxide solution. For the repeated sequential leaching tests, the leaching conditions were 2 mol/L NaOH, 200℃, 1 hour in the sodium hydroxide solution leaching and 2 mol/L H2SO4, 100℃, 1 hour in the sulfuric acid solution leaching, respectively. When sulfuric acid leaching followed by sodium hydroxide solution leaching was repeated 5 times, the fixed carbon increased to 99.95% and ash content decreased to 0.048%, while the fixed carbon increased to 99.98% and ash content was reduced to 0.018 when sodium hydroxide solution leaching followed by sulfuric acid solution leaching was repeated 5 times.

A study on the Separation/recovery of Rare Earth Elements from Wast Permanent Magnet by a Fractional Crystallization Method and Sulfuric Acid Leaching (폐영구자석 황산침출과 분별결정법에 의한 희토류 분리·회수에 대한 연구)

  • Kim, Dae-Weon;Kim, Hee-Seon;Kim, Boram;Jin, Yun-Ho
    • Clean Technology
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    • v.28 no.2
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    • pp.103-109
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    • 2022
  • Nd-Fe-B waste permanent magnet contains about 20~30% rare earth elements and about 60~70% iron elements, and the rare earth and iron components were recovered through sulfuric acid leaching and fractional crystallization. Oxidation roasting was not performed for separation and recover of the rare earth and iron elements. The leaching characteristics were confirmed by using as variables the sulfuric acid concentration and the mineral solution concentration ratio. Sulfuric acid leaching was carried out for 3 hours for each sulfuric acid concentration. The leached solid phase was characterized for its crystalline phase, composition, and quantitative components by XRD and XRF analysis, and the filtrate was analyzed for components by ICP analysis. With sulfuric acid leaching at 3M sulfuric acid concentration, neodymium compounds were formed, the iron content was the least, and the recovery rate was high. After the filtrate remaining after sulfuric acid leaching was subjected to fractional crystallization through evaporation and concentration, the neodymium component was found to be concentrated 7.0 times and the iron component 2.8 times. In this study, the recovery rate of waste permanent magnets through sulfuric acid leaching and a fractional crystallization method without an oxidation and roasting process was confirmed to be about 99.4%.

Dilute Acid Pretreatment of Woody Hemicellulose Using a Percolation Process (Percolation 공정에 의한 목질계 헤미셀룰로오스의 묽은산 전처리)

  • 염동문;김성배;박순철
    • KSBB Journal
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    • v.13 no.3
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    • pp.312-319
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    • 1998
  • The dilute-acid pretreatment/hydrolysis of hemicellulose in oak wood using a percolation reactor was investigated. The experimental conditions ranged 160∼180$^{\circ}C$ and 0.05∼0.2 wt.% sulfuric acid. XMG(xylan+mannan+galactan) recovery was higher when sulfuric acid was used as leaching solvent than water. Also it was important for high XMG recovery to keep leaching temperature higher after reaction. XMG recovery was decreased as the size of wood chips was increased. At an optimum condition (reaction condition= 170$^{\circ}C$, 0.1% sulfuric acid, 1ml/min, 10min, leaching condition=0.1% sulfuric acid, 2mL/min, 20 min), the product yield and the sugar concentration were about 92% and 2.7%, respectively.

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Direct Acid Leaching of Zinc from Marmatite Ores (1) Autoclave Treatment of Domestic Marmatite Ores with Sulfuric Acid Oxygen (Marmatite 鑛의 直接酸浸出에 關한 硏究 (第1報) 國産 Marmatite 鑛의 酸素加壓下에서의 酸浸出에 關한 硏究)

  • Kim Jae Won
    • Journal of the Korean Chemical Society
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    • v.11 no.1
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    • pp.28-32
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    • 1967
  • The direct acid leaching of domestic Marmatite concentrate at elevated temperatures and pressures was investigated. Almost 100 percent of zinc was extracted from the concentrate liberating free sulfur in 4 hours at $100^{\circ}C$ when the oxygen partial pressure was 5 atm. in sulfuric acid solution. By applying the Arrhenius equation to leach reaction in the range of $60^{circ}$ to $100^{\circ}C$ at the same oxygen partial pressure, 15.7 kcal per mole of activation energy was calculated. At the initial stage of leaching, the rate of reaction increased linearly by increasing temperature and pressure. The concentration of sulfuric acid gave minor effect to leaching velocity in the range of 5 to 20 percent. The particle size should be under 270 mesh for 100 percent extraction of zinc.

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Sulfuric Acid Leaching of Zinc and Manganese from Spent Zinc-Carbon Battery (황산에 의한 폐망간전지로부터 아연과 망간의 침출)

  • Sohn Hyun-Tae;Ahn Jong-Gwan;Sohn Jeong-Soo;Park Kyoung-Ho;Park In-Yong
    • Resources Recycling
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    • v.11 no.4
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    • pp.44-50
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    • 2002
  • Characteristics on the sulfuric acid leaching of zinc and manganese from the spent zinc-carbon battery powders obtained by cushing and magnetic separation, were investigated with the variation of sulfuric acid concentration, reaction temperature, stir-ring speed and solid/liquid ratio. The sample powders were composed of Zn metal, ZnO, $MnO_2$ and $Mn_2$$O_3$. and it was found that the selective leaching of zinc was difficult in this system. At the condition of S/L ratio 1:10, IM H$_2$$SO_4$, $60^{\circ}C$ and 200 rpm, leaching rate of Zn and Mn are 92% and 35% respectively. The concentration of Zn and Mn in the leaching solution are 19.5 g/l, 7.8 g/l and pH of that solution is 0.75. It was confirmed at reducing agent should be added to increase e leaching rate of manganese with sulfuric acid.

Sulfuric Acid Leaching of Valuable Metals from Spent Petrochemical Catalyst using Hydrogen Peroxide as a Reducing Agent (石油化學 廢觸媒로부터 過酸化水素를 還元劑로이용한 有價金屬의 황산침출)

  • 박경호;손정수;김종석
    • Resources Recycling
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    • v.10 no.2
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    • pp.20-26
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    • 2001
  • Sulfuric acid leaching of Mn, Co and Fe from spent petrochemical catalyst was performed using hydrogen peroxide as a reducing agent. Low extraction of Mn, Co and Fe was obtained by only sulfuric acid. When hydrogen peroxide were added as a reducing agent, the high extraction of these metals could be obtained. Different from ordinary leaching, the extraction per-centages of metal components decreased with elevating leaching temperature in this process. Under the optimum condition, the extraction percentages of Mn, Co and Fe were 93.0% , 87.0% and 100% respectively.

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Comparison of the Chemical Reactivity between Sulfuric and Methanesulfonic Acids as a Leaching Agent (침출제로 황산과 메탄술폰산의 화학적 반응성 비교)

  • Tran, Thanh Tuan;Moon, Hyun Seung;Lee, Man Seung
    • Resources Recycling
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    • v.30 no.3
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    • pp.41-46
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    • 2021
  • Methanesulfonic acid (MSA) can be considered effective in the leaching of metals because of its advantageous physical and chemical properties. The chemical reactivities of MSA and sulfuric acid were compared based on their structures and the dissolution data of Co and Ni metal. The inductive and resonance effects play a vital role in the chemical reactivities of these two acids. The dissolution percentages of Co and Ni in the sulfuric acid solution were higher than those in the MSA solution under the same experimental conditions. Considering the strong acidity of MSA and the high solubility of its metal salts, MSA can be employed as a leaching agent for the recovery of metals.

Sulfuric Acid Leaching of Manganese from Ferromanganese Dust (황산에 의한 페로망간 집진분 중의 망간 침출)

  • Park, Suji;Sohn, Ho-Sang
    • Resources Recycling
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    • v.24 no.6
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    • pp.24-30
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    • 2015
  • The sulfuric acid leaching of ferromanganese dust was studied. The effect of acid concentration, reaction temperature, stirring rate, particle size and solid to liquid ratio on Mn and Fe extraction in the solution were investigated. It was found that the leaching rate of Mn and Fe increased with increasing reaction temperature and sulfuric acid concentration. Examination of data by shrinking core model suggested that the leaching rate is controlled by chemical reaction at the surface of particle. The activation energy for the leaching reaction of Mn and Fe were calculated to be 79.55 kJ/mol and 77.48 kJ/mol, respectively.