• 제목/요약/키워드: structural steel welds

검색결과 56건 처리시간 0.019초

강바닥판 피로손상 원인규명 및 피로성능 개선에 관한 해석적 연구 (The Analytical Study on the Cause of Fatigue Damage and the Improvement of Fatigue Performance for Orthotropic Steel Deck)

  • 경갑수;신동호;김교훈
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2006년도 정기 학술대회 논문집
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    • pp.647-654
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    • 2006
  • In orthotropic steel decks, it is likely to have defects due to fatigue damages because most of structural joints(the connection of longitudinal rib and transverse rib, the connection of deck plate and longitudinal rib) are connected by welds. However. orthotropic steel decks have many advantages. such as light weight and reduction of construction time. in comparison with concrete decks. Therefore. they are mostly used in long-span bridges and urban highway bridges. This study consists of the cause identication of fatigue damage and the suggestion of rational thickness on deck plate about the connection of deck plate and longitudinal rib. The results are as follows: fatigue damage cause at the connection of deck plate and longitudinal rib is local deformation in deck plate. And, rational thickness of deck plate is 16mm thickness.

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부분용입용접 내진기둥 이음부의 강도평가 (Experimental Evaluation of Seismic Column Splice with Partial Joint Penetration Welds)

  • 이철호;김재훈;김정재;오상훈
    • 한국강구조학회 논문집
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    • 제20권6호
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    • pp.817-827
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    • 2008
  • 본 연구에서는 기존 SM490강재와 국내에서 최근 개발된 내진용강재(SHN490, SN490)로 이루어진 특수모멘트골조의 기둥이음부를 부분용입용접으로 설계하여 내진성능평가를 위한 실물대 실험을 실시하였다. 부분용입용접에 의한 기둥이음부는 용접비용 및 공기의 절감에서 매력적 인 방안이다. 그러나 과거에 외국에서 수행된 몇몇 실험결과에 의하면 부분용입용접에 의한 후판기둥의 이음부는 인장응력에 대해 취성파단하는 거동을 보였다. 이런 이유로 인해 최근의 내진설계기준에서는 특수모멘트골조의 부분용입용접 기둥이음부의 강도는 예상 기둥소성모멘트 이상의 강도를 요구한다. 이를 반영하여 시험체의 부분용입용접 이음부의 설계강도는 AISC-LRFD의 기준식을 적용하여 기둥의 예상 소성모멘트 이상이 되도록 설계 및 제작하고 3등분점 하중으로 단조가력하였다. 압연형강 시험체 2개 및 조립형강 시험체 2개(총 4개 시험체)의 이음부 모두에서 기둥의 실제 소성모멘트 이상의 강도를 발휘하였다. 즉 AISC-LRFD의 부분용입용접 설계강도식의 신뢰성을 확인할 수 있었다. 다만 SM490 압연형강 시험체는 기둥의 소성모멘트를 발휘한 후 이음부에서 급격한 취성파단이 발생하였다. 이는 용접결함과 플랜지의 강도미달에 따른 복합적 원인에 의한 것으로 추정된다. 특히 SM490 강재의 경우는 항복강도와 인장강도가 규정치에 미달하는 등 성능편차가 큰 것으로 나타났다. 제한적 실험결과이긴 하지만 소재물성 및 이음부 거동의 측면 모두에서 내진용 신강재가 기존강재에 비해 전체적으로 우수함을 보여준 결과라 할 수 있다.

저온용 강재 Electro Gas 용접부 물성에 미치는 모재와 용접 입열의 영향 (Effect of base metal and welding heat input on the properties of low temperature steel welds made by Electro Gas Welding)

  • 성희준;구연백;김경주
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.51-51
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    • 2009
  • In order to understand the properties of high heat input welds made by electro gas welding, two kinds of low temperature steel were welded. Welding heat inputs were controlled by width of root gap and ranged from 118 to 143kJ/cm. Chemical composition and micro-structural analysis were performed. To understand low temperature impact properties, Charpy impact test was conducted at several temperatures. The results were summarized as follows; 1) Grain size of weld metal and heat affected zone was increased with an increase in welding heat input. 2) Impact test values at fusion line were severely fluctuated regardless of base metals, showing enormous difference among the values at the same test temperature.

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해양구조용 강재의 국부취화영역에 관한 연구 (Local brittle zone of offshore structural steel welds)

  • 김병천;엄정현;이종섭;이성학;이두영
    • Journal of Welding and Joining
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    • 제7권2호
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    • pp.35-48
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    • 1989
  • This study is concerned with a correlation of microstructure and local brittle zone (LBZ) in offshore structural steel welds. The influence of the LBZ on fracture toughness was investigated by means of simulated heat-affected zone (HAZ) tests as well as welded joint tests. Micromechanical processes involved in void and cleavage microcrack formation were also identified using notched round tensile tests and subsequent SEM observations. The LBZ in the HAZ of a multiphase welded joint is the interstitially reheated coarse grained HAZ, which is influenced by metallurgical factors such as effective grain size, the major matrix structure and the amount of high-carbon martensite-austenite (M-A) constituents. The experimental results indicate that Chirpy energy was found to scale monotonically with the amount of M-A constituents, confirming that the M-A constituent is the major microstructural factor controlling the HAZ toughness. In addition, voids and microcracks are observed to initiate at M-A constituents by the shear cracking process. Thus, the M-A constituent played an important role in initiating the voids and microcracks, and consequently caused brittle fracture.

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Nail Head 형상을 가지는 레이저 용접 단면부의 잔류응력 분포 특성에 관한 연구 (A Study on the Distribution of Welding Residual Stresses in Laser Welds with the Nail-head Shape)

  • 방한서;김영표;주성민;권영섭
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 춘계학술대회 논문집
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    • pp.269-273
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    • 2003
  • During the laser welding, weldments are suddenly heated by laser beam and cooled. This phenomenon gives occasion to complex welding residual stresses, which have a great influence on structural instability strength, in laser welds. However, a relevant research on this field is not sufficient until present and residual stress measurements have experimental and practical limitations. For these reasons a numerical simulation may be attractive in order to solve the residual stress problem. In order to determine the distribution of heat and welding residual stresses in laser welds with the nail-head shape, authors conduct the finite element analysis (two-dimensional unstationary heat conduction & thermal elasto-plastic analysis). From the result of this study, we can confirm the stress concentration is occurred at the place of melting line shape changed in laser welds with the nail-head shape.

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철선일체형 데크 플레이트 구조성능평가를 위한 실험적 연구 (Test research of Structural Safety for Steel Wire-Integrated Deck Plate System)

  • 이용재
    • 한국구조물진단유지관리공학회 논문집
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    • 제14권6호
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    • pp.220-228
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    • 2010
  • 일체형 삼각 트러스 형태의 철선을 아연도금 강판에 용접한 철선일체형 데크 플레이트는 슬래브 시공 시 현장시공 최소 및 동바리와 지보공 등 거푸집 공사비 절감을 목적으로 개발되어 이미 많은 현장에 적용되고 있다. 본 연구에서는 철선일체형 데크 플레이트 시스템의 구조성능 평가를 위해 상부철선, 하부철선, 래티스 철선, 경간, 단부가공방법을 변수로 채택하여 총 32개의 시험체를 실물크기로 제작하여 실험적 연구를 수행하였다. 연구결과 시험체의 최종파괴형태 변화 및 단부가공방법이 시험체의 구조 성능에 영향을 미치지 않는 것으로 나타났으며, 경간 3.2m 시험체는 래티스 철선으로 ${\Phi}4.5$를 사용해도 큰 무리가 없는 것으로 나타났다.

자동차 B-pillar부품의 스폿용접 및 접착 혼용 용접부의 충돌특성 및 해석에 관한 연구 (A Study on the Crash Characteristics and Analysis of Spot+adhesive Welds in Automobile B-pillar Parts)

  • 최영수;윤상만;조용준;이세헌
    • Journal of Welding and Joining
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    • 제29권5호
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    • pp.72-81
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    • 2011
  • In the present day, the needs of new steel for lightweight car-body have been increased in the automotive industry. however, the resistance spot welding is difficult to apply to the new steel because of the narrow weld current range and defects. As the solutions to these problems, adhesive bonding process is proposed. Adhesive bonding which reduce noise and vibration can be applied to joining the new steel. In this study, crash tests of b-pillar applied the resistance spot welding, structural adhesive bonding, the mixture of the structural adhesives and resistance spot welding were performed. And FEM crash model for b-pillar applied the structural adhesive bonding was developed. The results of experiment and analysis on b-pillar crash test were compared to verify the validity.

Evaluation of cyclic fracture in perforated beams using micromechanical fatigue model

  • Erfani, Saeed;Akrami, Vahid
    • Steel and Composite Structures
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    • 제20권4호
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    • pp.913-930
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    • 2016
  • It is common practice to use Reduced Web Beam Sections (RWBS) in steel moment resisting frames. Perforation of beam web in these members may cause stress and strain concentration around the opening area and facilitate ductile fracture under cyclic loading. This paper presents a numerical study on the cyclic fracture of these structural components. The considered connections are configured as T-shaped assemblies with beams of elongated circular perforations. The failure of specimens under Ultra Low Cycle Fatigue (ULCF) condition is simulated using Cyclic Void Growth Model (CVGM) which is a micromechanics based fracture model. In each model, CVGM fracture index is calculated based on the stress and strain time histories and then models with different opening configurations are compared based on the calculated fracture index. In addition to the global models, sub-models with refined mesh are used to evaluate fracture index around the beam to column weldment. Modeling techniques are validated using data from previous experiments. Results show that as the perforation size increases, opening corners experience greater fracture index. This is while as the opening size increases the maximum observed fracture index at the connection welds decreases. However, the initiation of fracture at connection welds occurs at lower drift angles compared to opening corners. Finally, a probabilistic framework is applied to CVGM in order to account for the uncertainties existing in the prediction of ductile fracture and results are discussed.

두께 180mm 슬래브에 적용 가능한 철선일체형 데크 플레이트 개발 (Development of Steel Wire-Integrated Deck Plate Applicable to Slab with 180mm Thickness)

  • 이용재;윤상천
    • 한국구조물진단유지관리공학회 논문집
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    • 제16권1호
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    • pp.89-98
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    • 2012
  • 일체형 삼각 트러스 형태의 철선을 아연도금 강판에 용접한 철선일체형 데크 플레이트는 슬래브 시공 시 현장시공 최소 및 동바리와 지보공 등 거푸집 공사비 절감을 목적으로 개발되어 이미 많은 현장에 적용되고 있다. 본 연구에서는 180mm 두께 슬래브에 적용 가능한 철선일체형 데크 플레이트 시스템을 개발하기 위해 실험적 연구를 수행하였다. 상부철선, 하부철선, 래티스 철선, 경간, 단부가공방법을 변수로 채택하여 총 14개의 시험체를 실물크기로 제작하여 실험을 수행하였다. 실험결과 시험체의 최종 파괴형태 변화 및 단부가공방법이 시험체의 구조 성능에 영향을 미치지 않는 것으로 나타났으며, 하부철선의 영향보다는 래티스 철선이 시험체의 거동에 큰 영향을 미치는 것으로 나타났다.

플레이트거더 용접구조상세의 피로거동에 관한 연구 (A Study on the Fatigue Behavior of the Welded Structural Details in Plate Girder)

  • 이명구;이승용
    • 한국안전학회지
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    • 제23권2호
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    • pp.14-20
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    • 2008
  • The objective of this study is to examine fatigue strength of the welded details. In order to attain the goal of this study, the bending fatigue tests was performed for four kinds of welded details used in steel bridges, such as in-plane gusset, out-of-plane gusset, cruciform, and cover plate. The effect of the length of welded attachment on fatigue strength was greater in out-of-plane gusset than in in-plane gusset. The fatigue strength of welded details with short attachment was superior to that with long attachment. Fatigue strength of welded details with transversely loaded welds was lower than that with longitudinally loaded welds, and those results were not satisfied with AASHTO specifications. For the fatigue strength of cover plate, cover plate with rectangular section was superior to that with tapered section. It was found that the fatigue crack initiates at the points of stress concentration which are the boundary between the base metal and the bead of weld in the part of the longitudinal edge of attachment, and propagates first along the boundary and along the perpendicular to the direction of the principle stress in the base metal of welded tip.