• KSTLE International Journal
• /
• v.2 no.1
• /
• pp.80-84
• /
• 2001

The purpose of this paper is to show the result from the study to improve the formability and appearance which is important in the cold rolled strip, the coated strip and prepainted strip. Furthermore, to give appropriate surface roughness, shape of work roll for temper mill is also important. The strip has a greater peak counts and homogeneous roughness. This makes the prepainted surface smooth and consistent in appearance with good image clarity. Therefore, the surface roughness of the work roll is very important. The reason that surface roughness of the work roll is transferred to the strip surface is the rolling farce and tension at the temper rolling or cold rolling. This study is classified in order to get an accurate and homogeneous roughness. There are few papers published in this field, because its importance is not known and the proper operation of the machine is not generally well known. This paper investigates the correlation between strip surface roughness and the surface of the work roll. After studying the surface roughness and shape according to the texturing method for roll surfaces at temper rolling, the findings were as follows. Irregular surface roughness can be compensated with several paint coatings, but this also makes the quality deteriorate and manufacturing costs go up.

• Transactions of Materials Processing
• /
• v.25 no.4
• /
• pp.235-241
• /
• 2016

Dimensional accuracy of hot coil is improved by precise control of thickness profiles, flatness, width and winding profile. Especially, precise width control is important because yield could be increased significantly. Precise width control can be improved by predicting the amount of width spread. The purpose of this study is to develop the advanced prediction model for width spread in hot finish rolling for controlling width precisely. FE-simulations were performed to investigate the effect of process variables on width spread such as reduction ratio, forward and backward tension and initial width at each stand. From the statistical analysis of simulated data, advanced model was developed based on the existing models for strip width spread. The experimental hot rolling trials showed that newly developed model provided fairly accurate predictions on the strip width spread during the whole hot finishing rolling process.

• 제어로봇시스템학회:학술대회논문집
• /
• 2005.06a
• /
• pp.403-407
• /
• 2005

This paper proposes a looperless tension control algorithm which is robust to disturbance and tensional variation in rolling process using SVR(Support Vector Regression). Hot rolling process which is global technology to coil steel after continuous finishing process for welded bars followed by roughing mill process, becomes hot issue. Finishing mill process not only makes it possible to produce ultra thin steel strip(0.8 mm) but enhance the quality of terminals of coil, which increases the productivity due to faster process. Constant tension control between stands in hot rolling process is essential to enhance the quality of steel. Sensorless tension control is under research by some advanced companies to replace the conventional tension control method because in continuous finishing mill process, it is impossible to install the looper used in conventional control system. Simulation results show the effectiveness of the proposed algorithm.

• Journal of Advanced Marine Engineering and Technology
• /
• v.20 no.4
• /
• pp.101-107
• /
• 1996

This test was performed on the hydraulic automatic gauge control(AGC) system of adaptive mass flow method. Fundamental purpose of this study are performance evaluation of this AGC system under the actual rolling condition. It was concluded that the response of AGC system depends on the dynamic characteristics of a reel motor or roll position. The test results are as follows : 1) The control method of reel motor current is better than than of the roll position as AGC system. 2) The more steel strip thickness of delivery side is thick, the larger the gauge deviation is large, and the more it is thin, the larger the gauge deviation rate is large. 3) Because the gauge deviation is large at acceleration and deceleration speed than steady speed, so AGC system is better to adopt over 50m/min. By applying this AGC system, not only the accurary in strip thickness were improved but also productivity was improved dramatically.

• Transactions of Materials Processing
• /
• v.28 no.4
• /
• pp.197-202
• /
• 2019

This paper proposes a precise mathematical model for the prediction of the variation of the roll force across a strip in cold rolling. It further describes the deformation characteristics of the strip using a 3-D finite element method. The different features of hot rolling and cold rolling through a 3-D finite element method are shown. The predicted roll force profile and tension profile are verified through comparison with the prediction from a 3-D finite element method.

• Journal of Institute of Control, Robotics and Systems
• /
• v.13 no.4
• /
• pp.377-384
• /
• 2007

This paper studies on the relation between linearization methods and controller gains in the looper ILQ(lnverse Linear Quadratic optimal control) system for hot strip finishing mills. Firstly, two linear models arc respectively derived by a linearization method using Taylor's series expansion and a static state feedback linearization method, respectively, and the linear models are compared with the nonlinear model. Secondly, the looper servo controllers are respectively designed on the basis of two linearization models. Finally, the relation between the performances of two ILQ servo controllers and the linearization methods, and the structures and control gains of two controllers are evaluated by a computer simulation.

• 제어로봇시스템학회:학술대회논문집
• /
• 2001.10a
• /
• pp.75.5-75
• /
• 2001

In this paper, we study design of a ILQ(Inverse Linear Quadratic optimal control) looper control system for hot strip mills. The looper which is placed between stands plays an important role in controlling strip width by regulating strip tension variation generated from the velocity difference of main work rolls. A Looper servo controller is designed by ILQ control theory which is an inverse problem of LQ(Linear Quadratic optimal control) control. The mathematical model for looper system is obtained by Taylor´s linearization of nonlinear differential equations. Then we designed linear controller for linearization model by using the ILQ control algorithm. Thereafter this controller is applied to the nonlinear model for model identification. As a result, we show the controller´s robustness for the model error, external disturbance and sensor noise.

• Steel and Composite Structures
• /
• v.19 no.5
• /
• pp.1145-1165
• /
• 2015

A behavior model for screw connections is developed to provide a better representation of the nonlinear response of thin steel plate shear walls (TSPSWs) with infill plates attached to the boundary frame members via self-drilling screws. This analytical representation is based on the load-bearing deformation relationship between the infill plate and the screw threads. The model can be easily implemented in strip models of TSPSWs where the tension field action of the infill plates is represented by a series of parallel discrete tension-only strips. Previously reported experimental results from tests of two different TSPSWs are used to provide experimental validation of the modeling approach. The beam-to-column connection behavior was also included in the analyses using a four parameter rotational spring model that was calibrated to a test of an identical frame as used for the TSPSW specimens but without the infill plates. The complete TSPSW models consisting of strips representing the infill plates, zero length elements representing the load-bearing deformation response of the screw connection at each end of the strips and the four parameter spring model at each beam-to-column connection are shown to have good agreement with the experimental results. The resulting models should enable design and analysis of TSPSWs for both new construction and retrofit of existing buildings.

• 제어로봇시스템학회:학술대회논문집
• /
• 2000.10a
• /
• pp.220-220
• /
• 2000

In this paper, some non-interaction problems in tandem cold rolling mill are considered, which are required to control effectively a thickness of the cold .oiled strip. First, Interstand non-interactive compensate. (Interstand NIC) is designed for decoupling the interaction between stands. Next, a L2 optimization based pre-compensator is designed for decoupling the interaction between roll gap and strip tension in the stand. Finally, the effectness of the proposed decoupling methods is demonstrated via simulations.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1996.04b
• /
• pp.126-132
• /
• 1996

A laboratory scale hot strip rolling wear simulator(HRWS) was developed for the purpose of investigating the tribological phenomena occurred in production hot strip rolling mills. The HRWS' main parts are the electric heater, the mechanical descaler, tandem type 2-4Hi rolling mill stands, the cooling chamber, the tension controller and coiler. By simulating the tribelogical phenomena in rolling process at laboratory, wear patterns, cracks, cat-ear wear, black film, effect of hot rolling oil lubrication, etc. were reproduced, and discussed on the performace of simulator.