• Title/Summary/Keyword: stress-strength reliability

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Reliability Improvement of Titania Ceramics with Surface Flaw Through High Voltage Screening

  • Tanaka, Tomohiro;Kishimoto, Akira
    • The Korean Journal of Ceramics
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    • v.5 no.4
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    • pp.386-389
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    • 1999
  • Effect of high voltage screening was examined on mechanical strength of titania ceramics with two different surface roughness. Roughly finished sample showed degraded mechanical strength meaning that the introduced flaw played the role of starting point of mechanical fracture. On such sample, electrically weak parts were eliminated by applying a screening field. Mechanical strength measurement on survived parts revealed that after screening the Weibull plots bended to become a convex curve while plots at high strength region were almost the same. This result means that relatively low mechanical strength parts were eliminated by the electrical method. As a result the Weibull modulus calculated from all the data increased, demonstrating the effect of high voltage screening on titania ceramics containing fracture controlling surface flaws. Roles of the surface flaw such as a common weak spot for both failures are disscussed in relation to the electric field concentration similar to that of mechanical stress.

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Characterization and Life Prediction for an Electric Molding Machine (전동식 사출기의 특성파악 및 수명예측)

  • Kim, Jung-Soek;Hong, Sung-Won;Chung, Phil-Joong
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.794-799
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    • 2001
  • For the development of an electric molding machine with low energy, high performance, and high reliability, characterization, finite element analysis and fatigue strength analyses were performed. Strain was measured by strain gages bonded on electric molding machine and compared with stress analysis results using I-DEAS. The analyses showed good agreement with test results. By means of the comparison, we could draw an adequate boundary condition for the stress analysis of the components of electric molding machine. Additionally, we could verify the load distribution mechanism among the parts. The life prediction results for tie bar and thread zone showed infinite life.

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Evaluation of Tensile Properties of Cast Stainless Steel Using Ball Indentation Test

  • Kim Jin Weon
    • Nuclear Engineering and Technology
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    • v.36 no.3
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    • pp.237-247
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    • 2004
  • To investigate the applicability of automated ball indentation (ABI) tests in the evaluation of the tensile properties of cast stainless steel (CSS), ABI tests were performed on four types of unaged CSS and on 316 stainless steel, all of which had a different microstructure and strength. The reliability of ABI test data was analyzed by evaluating the data scattering of the ABI test and by comparing tensile properties obtained from the ABI test and the tensile test. The results show that the degree of scattering of the ABI test data is reasonably acceptable in comparison with that of standard tensile data, when two points data that exhibit out-of-trend are excluded from five to seven points data tested on a specimen. In addition, the scattering decreases slightly as the content of ${\delta}-ferrite$ in CSS increases. Moreover, the ABI test can directly measure the flow parameters of CSS with error bounds of about ${\pm}10\%$ for the ultimate tensile stress and the strength coefficient, and about ${\pm}15\%$ for the yield stress and the strain hardening exponent. The accuracy of the ABI test data is independent of the amount of ${\delta}-ferrite$ in the CSS.

Different estimation methods for the unit inverse exponentiated weibull distribution

  • Amal S Hassan;Reem S Alharbi
    • Communications for Statistical Applications and Methods
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    • v.30 no.2
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    • pp.191-213
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    • 2023
  • Unit distributions are frequently used in probability theory and statistics to depict meaningful variables having values between zero and one. Using convenient transformation, the unit inverse exponentiated weibull (UIEW) distribution, which is equally useful for modelling data on the unit interval, is proposed in this study. Quantile function, moments, incomplete moments, uncertainty measures, stochastic ordering, and stress-strength reliability are among the statistical properties provided for this distribution. To estimate the parameters associated to the recommended distribution, well-known estimation techniques including maximum likelihood, maximum product of spacings, least squares, weighted least squares, Cramer von Mises, Anderson-Darling, and Bayesian are utilised. Using simulated data, we compare how well the various estimators perform. According to the simulated outputs, the maximum product of spacing estimates has lower values of accuracy measures than alternative estimates in majority of situations. For two real datasets, the proposed model outperforms the beta, Kumaraswamy, unit Gompartz, unit Lomax and complementary unit weibull distributions based on various comparative indicators.

The Strength Analysis of Gears on Hydro-Mechanical Continuously Variable Transmission for Forklift (지게차용 기계유압식 무단변속기의 기어류에 대한 강도해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Choi, Sung Kwang
    • Journal of Drive and Control
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    • v.13 no.4
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    • pp.45-51
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    • 2016
  • The power train of a hydro-mechanical, continuously variable transmission for forklifts makes use of hydro-static units, hydraulic multi-wet disc brakes & clutches, and complex helical & planetary gears. The complex helical & planetary gears are very important parts of the transmission because of a strength problem. In the present study, we calculated the specifications of the complex helical & planetary gear train, and analyzed the gear bending and compressive stresses of the gears. It is necessary to analyze the gear bending and compressive stresses thoroughly for optimal design of the complex helical & planetary gears with respect to cost and reliability. In this paper, we analyze the actual gear bending and compressive stresses of complex helical & planetary gears using the Lewes & Hertz equation, and we also verify the calculated specifications of the complex helical & planetary gears by evaluating the results of the data of allowable bending and compressive stress using the Stress vrs Number of Cycles curves of gears.

Strength Evaluation of Complex Planetary Gear Train of Traveling Reducer for 1.7-Ton Grade Small Excavator (1.7톤급 소형 굴착기용 주행 감속기의 복합 유성기어류에 대한 강도 평가)

  • Nam, SeockJu;Bae, MyungHo;Cho, YonSang
    • Tribology and Lubricants
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    • v.38 no.1
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    • pp.22-26
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    • 2022
  • A 1.7-ton grade small excavator is a construction equipment that can perform various functions in limited spaces where heavy equipment cannot enter easily. Owing to the recent acceleration of urbanization, it has been used increasingly in drainage and gas pipes, as well as for road repair works in urban areas. The power train of a traveling reducer for a 1.7-ton grade small excavator utilizes a complex planetary gear system. Complex planetary gears are vital to the power train of a traveling reducer as it mitigates the fatigue strength problem. In the present study, the specifications of a complex planetary gear train are calculated; furthermore, the gear bending and compressive stresses of the complex planetary gears are analyzed to achieve an optimal design of the latter in terms of cost and reliability. In this study, the actual gear bending and compressive stresses of a planetary gear system are analyzed using a self-developed gear design program based on the Lewes and Hertz equation. Subsequently, the calculated specifications of the complex planetary gears are verified by evaluating the results with the data of allowable bending and compressive stress based on curves of stress vs. number of cycles of the gears.

Effect of arbitrarily manipulated gap-graded granular particles on reinforcing foundation soil

  • Xin, Zhen H.;Moon, Jun H.;Kim, Li S.;Kim, Kab B.;Kim, Young U.
    • Geomechanics and Engineering
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    • v.17 no.5
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    • pp.439-444
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    • 2019
  • It is generally known that high strength soil is indicative of well-graded particle size distribution. However, there are some special cases of firm ground despite poor grade distribution, especially a specific gap-graded soil. Based on these discoveries, this study investigated the development of an additive of gap-graded soils designed to increase soil strength. This theoretical concept was used to calculate the mixed ratio required for optimal soil strength of the ground sample. The gap-graded aggregate was added according to Plato's polyhedral theory and subsequently calculated ratio and soil strength characteristics were then compared to characteristics of the original soil sample through various test results. In addition, the underground stress transfer rate was measured according to the test conditions. The test results showed that the ground settlement and stress limit thickness were reduced with the incorporation of gap-graded soil. Further field tests would confirm the reproducibility and reliability of the technology by using gap-graded soil to reinforce soft ground of a new construction site. Gap-graded soil has the potential to reduce the construction cost and time of construction compared to other reinforcing methods.

Data analysis for fatigue test of welded joint using structural stress (Structural stree를 이용한 피로실험 data 분석)

  • Park, Hyeong-Jin;Kim, Yu-Il;Gang, Jung-Gyu;Heo, Ju-Ho
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.82-84
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    • 2005
  • Fatigue assessment of welded structure is very sensitive to the method of local stress determination. Normally, hot spot stress which is surface stress extracted from 0.5t, 1.5t away from weld toe is widely used to obtain local stress. However, this method has a lot of limitation in the evaluation of fatigue strength. Therefore, mesh has to comply with strict requirements since stress extracted from this method strongly rely on mesh size and element types. And that method does not cover the stress gradient through thickness direction since only surface stress is considered. Recently, new method to obtain local stress is proposed, which is structural stress. This method has an advantage, which is mesh intransitiveness and covering the effect of both bending and axial stress in local area. In this paper, fatigue test data for various welded joints was analyzed to review the reliability of structural stress. As a result, it is verified that S-N curve using structural stress guaranteed single master curve for various joint type and testing condition.

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Characteristics of Fatigue Crack Propagations with Respect to Loading Directions in Butt-Welded Steel Plates with the Same Direction of Rolling and Welding Bead (압연 및 용접방향이 같은 맞대기 용접강판의 하중방향에 따른 피로균열 진전특성)

  • Lee Yong-Bok;Kim Sung-Yeup;Oh Byung-Duck
    • Journal of Welding and Joining
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    • v.23 no.6
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    • pp.37-42
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    • 2005
  • Most of the welding steel plate structures have complicated mechanical problems such as rolling directional characteristics and residual stresses caused by manufacturing process. For the enhancement of reliability and safety in those structures, therefore, a systematic investigation is required. SS400 steel plate used for common structures was selected and welded by FCAW butt-welding process for this study, and then it was studied experimently about characteristics of fatigue crack propagations with respect to rolling direction and welding residual stress of welded steel plates. When the angles between rolling direction and tensile loading direction in base material are increased, their ultimate strength not show a significant difference, but yielding strength are increased and elongations are decreased uniformly. It is also shown that fatigue crack growth rate can be increased from those results. When the angles between welding bead direction and loading direction in welded material are increase, fatigue crack growth rate of them are decreased and influenced uniformly according to the conditions of residual stress distribution. In these results, it is shown that the welded steel plate structures are needed to harmonize distributed welding residual stress, rolling direction and loading direction fur the improvement of safety and endurance in manufacture of their structures.

Strength Analysis of Complex Gear Train for Transmission of 21-Ton Grade Wheel Excavator (21톤급 휠 굴착기용 트랜스미션의 기어 트레인에 대한 강도 해석)

  • Lee, JunHee;Bae, MyungHo;Cho, YonSang
    • Tribology and Lubricants
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    • v.38 no.5
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    • pp.179-184
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    • 2022
  • The power train of transmission for 21-ton grade wheel excavator makes use of a complex gear train composed of a planetary and helical gear system to drive the wheel excavator by transmitting power to the axle. The complex gear train with a shift mode is an important part of the transmission because of strength problems in an extreme environment. To calculate the specifications of the complex gear train and analyze the gear bending and compressive stresses of the complex gear train, this study analyzes gear bending and compressive stresses accurately for the optimal design of the complex gear train with respect to cost and reliability. In this article, the gear bending and compressive stresses of the complex gear train are calculated using the Lewes and Hertz equation. Evaluating the results with the data of the allowable bending and compressive stress from the stress and number of cycles curves of the gears verified the calculated specifications of the complex gear train. A computer structure analysis is performed with the 3D model of the planetary and helical gears to analyze the structure strength of the complex gear train. The results demonstrate that the durability and strength of the complex gear train are safe, because the safety factors of the bending and compressive stresses are more than 1.0.