• Title/Summary/Keyword: stress strength safety

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A Study on Automatic Technology for a industrial Industrial Involute Gears Design (산업용 인벌류트 치차 설계를 위한 자동화 기술에 관한 연구)

  • 조성철;변문현
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.39-46
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    • 1997
  • This study describes a computer aided design system on involute gear for power transmition. Input data for gear design are pressure angle $20^{\circ}$, transmitted power, gear volume, gear ratio, addendum ratio of rack, dedendum ratio of rack, edge radius of rack, allowable contact stress and allowable bending stress etc. Bending strength contact strength and scoring are considered as the design constraints. Method of optimization developed this study. The developed gear design system can design the optimized gear that minimize the number of pinion teeth with face tooth.

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Design Improvement of Front-End Loader for Tractor to Reduce Stress Concentration and Evaluation of Impact Safety (응력집중 저감을 위한 트랙터용 프론트 로더의 설계개선 및 충격 안전성 평가)

  • Lee, Boo-Youn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.109-119
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    • 2018
  • The purpose of this study is to evaluate the structural safety of the front-end loader for the 90 kW class of agricultural tractors in impact test conditions. Deformation and stress on the loader under the impact test conditions are analyzed using the commercial finite element analysis software ANSYS. In previous research dealing with the initial design of the loader, the maximum stress occurred in the mount and exceeded the yield strength of the material. In this paper, an improved design of the mount of the loader was proposed to reduce the stress concentration in the initial design. The safety of the improved design was verified by performing rigid-body dynamics analysis, transient structural analysis, and static structural analysis under three impact test conditions: a drop and catch test, a corner pull test, a corner push test. It was found that the local stress concentration in the mount that appeared in the initial design was greatly reduced in the improved design, and that the maximum stresses occurred in the three impact test conditions are smaller than the yield strength. It is expected that the design improvement of the mount proposed in this study and the method of analysis may be effectively used to enhance structural safety in the development of new model front loaders in the future.

A Study on the Stress and Deformation Behavior of an Alarm Valve using Finite Element Method (유한요소법을 이용한 알람밸브의 응력 및 변형거동에 관한 연구)

  • Kim, Chung-Kyun;Kim, Tae-Hwan
    • Journal of the Korean Institute of Gas
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    • v.16 no.2
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    • pp.14-17
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    • 2012
  • The stress and deformation behavior of an alarm valve has been analyzed using a finite element method. The strength safety of an alarm valve is calculated for the given maximum test pressure of 2.0MPa. The FEM computed maximum stress of an alarm valve is only 6.1% of yield strength, 370MPa and 4.6% of tensile strength, 485MPa, which are occurred at the corner part between a cover flange and a valve body. And the maximum deformation of $12{\mu}m$ was developed at the middle part of an alarm valve. These results mean that a typical alarm valve was designed with a excessively high strength safety, which may lead to an increase of a weight and a dimension.

Numerical Study on the Strength Safety of a Fuse Cock Valve (퓨즈콕 밸브의 강도안전성에 관한 수치적 연구)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.19 no.5
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    • pp.1-6
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    • 2015
  • In this paper, the strength safety of a fuse cock main body has been analyzed by the finite element method. The stress and displacement behaviour characteristics have been investigated for thickness variations at the region of (T) between a ball valve and a fuse cock safety connector. The FEM analyzed results recommend that the optimized thickness at the region of (T) is from 1.55mm to 1.6mm for the supplied gas pressure of 1.5~3.5MPa. This is considered for the optimized strength safety and light weight of a fuse cock main body.

A Study on the Safety Evaluation of the Pitch Reducer for 8 MW Large Capacity Wind Turbines (8 MW급 대용량 풍력발전기용 피치감속기 안전성 평가에 관한 연구)

  • Seo-Won Jang;Se-Ho Park;Hyoung-Woo Lee
    • Journal of Wind Energy
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    • v.13 no.4
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    • pp.80-89
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    • 2022
  • In this paper, a study was conducted to evaluate the safety of pitch reducers for 8 MW class wind turbines. The housing and carrier of the pitch reducer were subjected to structural analysis for the ultimate load by load duration distribution (LDD). As a result of the finite element analysis of the housing parts, the part with the highest stress was the output housing, and the equivalent stress was 522.4 MPa and the safety factor was 1.14. As a result of finite analysis of the carrier, the highest stress occurred at 80.5 MPa in the first carrier, and the safety factor was 10.3. In addition, extreme strength and life analysis by LDD load were performed for gears and bearings included in each stage. The strength analysis of the planetary gear train was conducted based on ISO 6336, and the stability evaluation of the bearings through life analysis based on ISO 281 found all to be safe.

A Study on Improvement and Estimation of Fatigue Strength in Sintering Spur Gear (소결치차의 성능향상과 강도평가에 관한 연구)

  • 류성기;문봉호
    • Journal of the Korean Society of Safety
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    • v.11 no.3
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    • pp.53-58
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    • 1996
  • This paper deals with the bending fatigue strength of sintering spur gears. The test specimens are used to sintering spur gear to be consisted of Fe-C-Ni-Mn and SCM415 spur gear. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester. The S-N curves are obtained and the enhancement of fatigue strength due to carburized treatment is clarified, Accordingly, this study presents the fatigue strength of sintering spur gear, SCM415 spur gear and carburized gears of them. The strength enhancement due to the carburized treatment is discussed.

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A Study on Technology for Involute Bevel Gear Design (인벌류트 베벨기어 설계 기술에 관한 연구)

  • Cho, Seong-Cheol
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.44-50
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    • 2003
  • Design method for involute bevel gears is developed. The developed gear design system can design the optimized gear that minimize the number of pinion teeth with face tooth. Method of optimization is MS(matrix search) which is developed from this study. Design variables are pressure angle 20., transmitted power, gear volume, gear ratio, allowable contact stress and allowable bending stress. etc. Gears design method developed this study can be applied to the plane, helicopter, printer, machine tools.

Reliability Analysis in Fatigue Strength of Connecting Rod (커넥팅 로드의 피로강도에 대한 신뢰성 해석)

  • Kim, Cheol-Su;Lee, Jun-Hyeong;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1651-1658
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    • 2001
  • It is necessary to evaluate fatigue strength and reliability of the connecting rod which is core part in automotive engine to assure the high level of durability of automobile. For this purpose, the loading conditions in automotive engine is obtained by the dynamic analysis. Based on these results, the critical section was identified by the finite element analysis. The fatigue strength under constant amplitude was evaluated and the mean of the fatigue limit at R = -2.27 derived from the staircase method was 311.2MPa. And the failure probability( F$\sub$p/ ) derived from the strength-stress interference model is 0.0003% at the 99.99% confidence level and the mean factor of safety was 4.2.

A Study on the Fatigue Behavior of the Welded Structural Details in Plate Girder (플레이트거더 용접구조상세의 피로거동에 관한 연구)

  • Lee, Myeong-Gu;Lee, Seung-Yong
    • Journal of the Korean Society of Safety
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    • v.23 no.2
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    • pp.14-20
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    • 2008
  • The objective of this study is to examine fatigue strength of the welded details. In order to attain the goal of this study, the bending fatigue tests was performed for four kinds of welded details used in steel bridges, such as in-plane gusset, out-of-plane gusset, cruciform, and cover plate. The effect of the length of welded attachment on fatigue strength was greater in out-of-plane gusset than in in-plane gusset. The fatigue strength of welded details with short attachment was superior to that with long attachment. Fatigue strength of welded details with transversely loaded welds was lower than that with longitudinally loaded welds, and those results were not satisfied with AASHTO specifications. For the fatigue strength of cover plate, cover plate with rectangular section was superior to that with tapered section. It was found that the fatigue crack initiates at the points of stress concentration which are the boundary between the base metal and the bead of weld in the part of the longitudinal edge of attachment, and propagates first along the boundary and along the perpendicular to the direction of the principle stress in the base metal of welded tip.

A Comparison of Design Strength Equations between Steel and Fiber Reinforced Polymer Composites Columns (철골 및 섬유보강 폴리머(FRP) 복합 기둥의 설계강도식에 관한 비교 연구)

  • Choi, Yeol;Pyeon, Hae-Wan
    • Journal of Korean Association for Spatial Structures
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    • v.3 no.3 s.9
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    • pp.85-93
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    • 2003
  • Steel, concrete and their combination materials are the most 6commonly used materials for civil engineering structural systems such as buildings, bridge structures and other structures. Recently, however, fiber reinforced polymer (FRP) composites, a relatively new composite material made of fibers and polymer resins, have been gradually used in structural systems as an alternative structural material. This paper describes a comparison of design strength equations for steel column and FRP composite column based on design philosophies. The safety factors used in allowable stress design (ASD) are relatively higher in FRP structural design than steel structural design. Column critical stress equations of FRP composites column from an experimental study can be represented by Euler elastic buckling equation at the long-range of slenderness, and an exponential form at the short-range of slenderness as defined in Load and Resistance Factor Design (LRFD) of steel column. The column strength of steel and FRP composite columns in large slenderness is independent of material strength, this result verified the elastic buckling equation as derived by Eq. (15) and Eq. (5).

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