• Title/Summary/Keyword: stress strength safety

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A Study on Safety Design of Auxiliary tank in a high-pressure air compressor (고압공기압축기의 보조탱크 안전설계에 관한 연구)

  • 강동명;오진수;이장규;우창기
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1997.11a
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    • pp.31-36
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    • 1997
  • Strength test using strain rosette gage have been conducted to investigate safety of an auxiliary tank in a high-pressure air compressor. Thickness of auxiliary tanks in 6063-T5 aluminum at toy are 9mm and 17mm. The result of strength test make a comparison the design in strength of materials by nominal stress and the design in fracture mechanics with consideration of crack size. Summarizing the result: Comparing with the safe working pressure of the strength test and that of the design method in strength of materials by nominal stress with the experimental values, it makes difference 11% and 39% for 9mm and 17mm thickness of auxiliary tanks, respectively, and that of the design method by fracture mechanics, it makes difference 4% and 5% for them, respectively. It is confirmed that the design by fracture mechanics is more economical and safe design than the design in strength of materials by nominal stress.

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Finite Element Analysis on the Strength Safety of a Hybrid Alarm Valve (복합알람밸브의 강도안전성에 관한 유한요소해석)

  • Kim, Chung-Kyun;Kim, Tae-Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.221-224
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    • 2012
  • This paper presents the strength safety of a hybrid alarm valve by a finite element analysis. The stress and strain of a conventional hybrid alarm valve are calculated for the given maximum test pressure of 2MPa. Especially, the FEM computed maximum stress of a conventional hybrid valve is only 18.6% of yield strength, 370MPa. This means that the conventional valve is designed with a thick thickness of a valve structure. But, new hybrid alarm valve model, which is developed by optimized design method in this study, shows more low level of 43% in maximum stress and strain compared with that of a conventional hybrid valve. These results may recommend the reduction of a weight and a dimension for an optimized hybrid alarm valve.

Study on the Structural Strength of Deep Well Rail Car in Railway Applications (철도적용에서 곡형차량의 구조강도에 관한 연구)

  • Yoon, Sung Cheol;Kim, Jeongguk
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.4
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    • pp.317-324
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    • 2016
  • Stress tests were conducted in the carbody of the railroad car to check the structural strength of the body of the railroad car. The objective of this study was to evaluate safety of the carbody of a railroad car under the maximal strength. The carbody of rolling stock is a principal structure that supports major equipment of the underframe and the freight. Therefore, the strength evaluation of this structure is important. This study was carried out to analyze the structure of carbody and evaluate safety under maximum vertical load, compressive load, and torsional load. Accordingly, stress tests were conducted on the carbody to measure the stress on each of their parts. Before the load test, a structural-analysis program was used for the stress distribution analysis of the body structure.

3-Dimensional Analysis of Slope Behavior with Varying Safety Factor (안전계수 변화를 고려한 사면거동의 3차원 분석기법 연구)

  • Han, Heuisoo;Baek, Yong;Jo, Jaeho;Hwang, Changu
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.4
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    • pp.19-24
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    • 2010
  • Generally, slope behavior is analyzed by 2-dimensional creep model. Creep behavior shows the deformation variation as time goes by without stress increment. Convention 2-dimensional creep analysis does not have the term of stress variation, it means creep analysis could not figure out the relationship of shear strength variation according to the stress variation and displacement. The slope weight and shear strength is directly related and interlocked to the safety variation and displacement of slope, therefore, this phenomenon could be treated and analyzed as combining the hysteresis and creep, the iteration of this process will result in the slope safety. Furthermore, the combined analysis will be the slope analysis considering shear stress, displacement and shear strength with time variation. In real case, because the variation of shear stress and strength happen at the same time, they should be changed into safety factor which is function of them. This paper shows the 3-dimensional variation of unit weight of soil with hybrid analysis considering creep and hysteresis on the seepage and drainage of rainfall, futhermore variations of shear stress and strength which make the safety factor change.

A Study the Development of Involute Spur Gears Profiles Strength (인벌류트 스퍼기어 치형 강도에 관한 연구)

  • Cho, Seong-Cheol
    • Journal of the Korean Society of Industry Convergence
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    • v.9 no.4
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    • pp.269-276
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    • 2006
  • Strength Design method for involute spur gears is developed. The developed gear strength design system can design the optimized gear that minimize the number of pinion teeth with face tooth. Method of optimization is matrix form which is developed from this study. Design variables are transmitted power, gear volume, gear ratio, allowable contact stress and allowable bending stress, etc. Gear design method developed this study can be apply to the gears of plants, machine tools, automobiles.

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Numerical Study on the Stress Safety of a Cylinder for an Injection Molding Machine (사출성형기용 실린더의 응력안전성에 관한 수치적 연구)

  • Kim, Chung-Kyun;Kim, Kyung-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.401-406
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    • 2011
  • This study presents the stress safety analysis of a cylinder, which is manufactured by a tempered ASTM D2, tempered SM45C and normalized SM45C materials, respectively. The inner diameter of three cylinder models are 85mm, 95mm, and 11 Omm and the total length of a cylinder is 2,365mm for a high pressure injection molding machine. The FEM computed results show that the inner diameter of 85mm with a thick thickness of 62.5mm may produce the injection pressure of 325MPa and the inner diameter of 110mm with 50mm thickness reduces up to the injection pressure of 220MPa because of a reduced thickness of a cylinder. These injection pressures are enough for a high pressure injection molding machine assembled by ASTM D2 cylinder. And also, an injection cylinder manufactured by a tempered SM45C material in which is low priee may produce 225MPa injection molding pressure and this may sufficiently endure stress safety compared to that of ASTM D2 cylinder material. Thus, this study recommends that tempered SM45C cylinder is appropriated for a mild injection molding machine as an alternative cylinder material when the safety strength and low prices are considered. But the normalized SM45C cylinder material does not meet a stress safety of yield strength in general.

A Stochastic Analysis in Steam Turbine Blade Steel Using Monte Carlo Simulation (몬테카를로 시뮬레이션을 이용한 증기 터빈블레이드재의 확률론적 해석)

  • Kim, Chul-Su;Jung, Hwa-Young;Kang, Myung-Su;Kim, Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2421-2428
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    • 2002
  • In this study, the failure probability of the degraded LP turbine blade steel was performed using the Monte Carlo simulation to apply variation of applied stress and strength. For this purpose, applied stress under the service condition of steady state was obtained by theoretical stress analysis and the maximum Von-Mises stress was 219MPa. The fatigue strength under rotating-bending load was evaluated by the staircase method. Furthermore, 3-parameter Weibull distribution was found to be most appropriate among assumed distributions when the probabilistic distributions of tensile and fatigue strength were determined by the proposed analysis. The failure probability with various loading conditions was derived from the strength-stress interference model and the characteristic factor of safety was also estimated.

Developments in Hull Strength Monitoring (Developments in Hull Strength Monitoring)

  • P. A. Thomson;Ph. D BMT SeaTech Ltd.
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.2 no.1
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    • pp.143-143
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    • 1996
  • Recent Class requirements and IMO recommendations concerning Hull Strength Monitoring (HSM) have prompted an increasing number of shipowner to adopt monitoring systems on bulk carriers and tanker. Such systems are designed to give warning when stress levels and the frequency and magnitude of ship motions approach levels which require corrective action. When fitted these systems provide enhanced operational safety and efficiency. This paper describes a development beyond the standard BMT HSM system through the integration of stress, motion and radar-based sea state monitoring with powerful, on-board, artificial intelligence (AI) tools. The latter utilises conceptual clustering techniques as an aid to pattern recognition in stress, fatigue. motion and sea state data clusters. This, in turn, provides additional operational guidance for ship's staff. Feedback from applications of the standard BMT HSM and extended HSM systems on board the British Steel Bulk Shipping fleet is described.

The Static Strength Analysis of Prying Action for T-flange Shape Structure Using F10T High Strength Bolt (F10T 고장력 볼트를 이용한 T-형 플랜지형 구조물의 Prying Action에 따른 정적강도 해석)

  • Park, Myung-Kyun;Lee, Joong-Won;Koo, Bon-Sung
    • Journal of the Korean Society of Safety
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    • v.23 no.4
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    • pp.19-24
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    • 2008
  • This paper presents and discusses the experimental results on the F10T high strength bolts used in the T-flange joint structure. The experimental works were carried out for the parameters which are flange web thickness, the distance between bolts, prying ratio. The results show that the working stress imposed to bolts decreases as the flange web thickness increases on the other hand the imposed stress to the bolts increases as the distance between two bolts increases. In other words the strength of the T-flange joint increased as the web flange thickness increases and the distance between two bolts decreases. The prying ratio is increased as the distance between two bolts increases and as the flange web thickness decreases However, the degree of stress decrease in flange thickness variation is not that high as the distance variation between two bolts. Finally the equation for predicting the failure stress in T-flange joint structure using F10T high strength bolts was suggested.

Structural Analysis of Hammering System for Pine Cone Harvest using Industrial Drone (산업용 드론을 이용한 잣수확용 해머링 시스템의 구조해석)

  • Ki-Hong Kim;Dae-Won Bae;Won-Sik Choi
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.2_2
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    • pp.285-291
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    • 2023
  • In this paper, in order to secure the safety and productivity of pine cone harvest, modeling and structural analysis of the hammering system for pine cone harvest drone that can easily access pine cone of Pinus koraiensis and collide with them to harvest them was performed. It calculate the equivalent stress for the structure of the hammering system and the yield strength of the applied material by applying the shear force of the stalk at which the pine cone is separated from the branch, and it is to verify the safety of the structure and propose an optimal design through appropriate factor of safety and design change. The shear force of the stalk at which the pine cone was separated from the branch was 468 N, and was applied to both ends of the hammering system. The yield strength of SS400 steel used in the hammering system is 245 ㎫, and the design change and structural analysis were performed so that the Von Mises stress could be less than 122.5 ㎫ by applying the factor of safety of 2.0 or more. As a result of the structural analysis of the frist modeling, the Von Mises stress was 220.3 ㎫, the factor of safety was 1.12, and the stress was concentrated in the screw fastening holes. As a result of the design change of the screw fastening holes, the Von Mises stress was 169.4 ㎫, the factor of safety was 1.45, and the stress was concentrated on the side part. As a result of the design change by changing screw fastening holes and adding ribs, the Von Mises stress was 121.6 ㎫, and the factor of safety was 2.02. The safety of the hammering system was secured with an optimal design with little change in mass. There was no deformation or damage as a result of experimenting on pine cone harvest by manufacturing the hammering system with an optimal design.