• Title/Summary/Keyword: stress simulation

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Fatigue Crack shape Variations by a Residual Stress and Fatigue Life Predition (잔류응력에 의한 피로균열면 형상변화 및 수명예측)

  • 강용구;서창민;박원종
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.68-78
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    • 1993
  • Fatigue crack shape variation by a residual stress during crack growth and life predition are studied. An analytical method is presented to predict the influence of a residual stress due to heattreatment on crack shape variations. Computer simulation results using this me thod are graphically shown that crack growth rate to surface direction are decreased due to compressive residual stress exisiting in surface area. These results are commpared with experimental results. The fatigue life is also predicted by computer simulation of crack aspect ratio variation which is based on the surface crack length increment per unit cycle calculated from a-N diagram. Predited life is about 12 percent lower than experimental life.

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Numerical simulation of relation between interface topography and residual stress in thermal barrier coatings

  • Yao, Guo-Feng;Ma, Hong-Mei;Zhang, Lin-Wen
    • Structural Engineering and Mechanics
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    • v.29 no.4
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    • pp.423-431
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    • 2008
  • With respect to thermal barrier coating, the analysis of interface cohesion and residual stress is important to the life of TBC from mechanical view point. Up to now, there is not a model of describing interface cohesion. In the paper, we give a simple model of computing residual stress and study the residual stress of TBC with ANSYS. The distribution of the residual stress in different interface topography and the relationship between the residual stress and the interface topography dimension are presented.

Design of a Laboratory Specimen for Simulation of Weld Residual Stress (용접 잔류음력 모사를 위한 시편 설계)

  • Kim, Jin-Weon;Park, Jong-Sun;Lee, Kyoung-Soo
    • Journal of the Korean Society of Safety
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    • v.24 no.1
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    • pp.7-13
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    • 2009
  • The objective of this study is to design a laboratory specimen for simulating residual stress of circumferential butt welding between pipes. Specimen type and method to generate residual stress were proposed based on the review of prior studies and parametric finite element analysis. To prove the proposed specimen type and loading method, the residual stress was generated using the designed specimen by applying proposed method and was measured. The measured residual stress using X-ray diffraction reasonably agreed with the results of finite element analysis considered in the specimen design. Comparison of residual strains measured at several locations on the specimen and given by finite element simulation also showed good agreement. Therefore, it is indicated that the designed specimen in this study can reasonably simulate the axial residual stress of a circumferential butt welding of pipe.

Calculation of Dynamic Stress Time History of a Component Using Computer Simulation (컴퓨터 시뮬레이션을 이용한 동응력 이력 계산기술 개발)

  • 박찬종;박태원
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.52-60
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    • 2000
  • In order to design a reliable machine component efficiently, it is necessary to set up the process of durability analysis using computer simulation technique. In this paper, two methods for dynamic stress calculation, which are basis of durability analysis, are reviewed. Then, a user-oriented dynamic stress analysis program is developed from these two algorithms together with a general-purpose flexible body dynamic analysis and structural analysis programs. Finally, a slider-crank mechanism which has a flexible connecting-rod is chosen to show the special characteristics of these two dynamic stress calculation methods.

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Development of Analytical Model of Spindle and Rack Gear Systems for Knuckle Boom Crane (굴절식 크레인의 스핀들과 랙 기어 응력 해석 모델 개발)

  • An, Junwook;Lee, Kwang Hee;Gyu, Yusung;Jo, Je Sang;Lee, Chul Hee
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.23-29
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    • 2017
  • In this study, a flexible multi-body dynamic simulation model of a knuckle boom crane is developed to evaluate the stress of spindle and rack gears under dynamic working conditions. It is difficult to predict potential critical damage to a knuckle boom crane if only the static condition is considered during the development process. To solve this issue, a severe working scenario (high speed with heavy load) was simulated as a boundary condition for testing the integrity of the dynamic simulation model. The crane gear model is defined as a flexible body so contact analysis was performed. The functional motion of a knuckle boom crane is generated by applying forces at each end of the rack gear, which was converted from hydraulic pressure measured for the experiment. The bending and contact stress of gears are theoretically calculated to validate the simulation model. In the simulation, the maximum stress of spindle and rack gears are observed when the crane abruptly stops. Peak impact force is produced at the contact interface between pinion and rack gears due to the inertia force of the boom. However, the maximum stress (bending/contact) of spindle and rack are under the yield stress, which is safe from damage. By using the developed simulation model, the experiment process is expected to be minimized.

Flow Stress of A16061 at Elevated Temperature and Its Application to Forging Simulation for verification (Al6061의 고온변형특성 및 단조 시뮬레이션 적용을 통한 검증)

  • Eom, J.G.;Jang, S.M.;Lee, M.C.;Jung, S.J.;Park, Geon-Hyeong;Gwak, Yang-Seop;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.474-477
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    • 2009
  • In this paper, flow stress of Al6061 is obtained by compression test in the range of temperature from $300^{\circ}C$ to $550^{\circ}C$ and effective strain-rate from 0.1/s to 20.0/s. The flow stress information is used to simulate an aluminum hot forging process. Non-isothermal simulation is carried out by a rigid-thermoviscoplastic finite element method. The predictions are compared with the experiments in terms of the deformed shape of material.

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Prediction of the Constitutive Properties of Metal from Laser Peening Simulation (레이저 피닝 시뮬레이션을 통한 금속재료의 물성치 예측)

  • Yeo, In Kyu;Lim, Hyun Taek;Lim, Jong Bin;Jeong, Sung Ho
    • Laser Solutions
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    • v.16 no.1
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    • pp.15-19
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    • 2013
  • For numerical simulation of the deformation and residual stress development in metals during laser peening, the constitutive equations describing material behavior at various strain rates and plastic properties at high strain rate impact conditions are prerequisite. However, these parameters are often unknown for various engineering materials. In this study, the parameters of Johnson-Cook constitutive equation of duplex stainless steel were determined by comparing the residual stress profile predicted by numerical simulation using trial values and the measured residual stress profile with x-ray diffraction.

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Prediction of birefringence distribution in cylindrical glass compression test (유리 압축 실험에서의 복굴절 분포 예측)

  • Lee J.;Na J.W.;Rhim S.H.;Oh S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.95-100
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    • 2004
  • An analysis using FEM simulation was conducted to predict residual stresses and birefringence in simple compressed cylindrical glass as a preliminary part of the optimum design determination of optical lenses. The FEM simulation with the Maxwell viscoelastic constitutive model was used to predict thermal induced residual stresses and birefringence during the compression test considering stress relaxation. Also the linear photoelastic theory was introduced to calculate birefringence from the residual stress state. The simulation results were in good agreement with deformation and birefringence distribution in the existing experimental result.

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Reliability Evaluation of a Pin Puller via Monte Carlo Simulation

  • Lee, Hyo-Nam;Jang, Seung-gyo
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.4
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    • pp.537-547
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    • 2015
  • A Monte Carlo (MC) simulation was conducted to predict the reliability of a newly developed pyrotechnic pin puller. The reliability model is based on the stress-strength interference model that states that failure occurs if the stress exceeds the strength. In this study, the stress is considered to be the energy consumed by movement of a pin shaft, and the strength is considered to be the energy generated by pyrotechnic combustion for driving the pin shaft. Failure of the pin puller can thus be defined as the consumed energy being greater than the generated energy. These energies were calculated using a performance model formulated in the previous study of the present authors. The MC method was used to synthesize the probability densities of the two energies and evaluate the reliability of the pin puller. From a probabilistic perspective, the calculated reliability was compared to a deterministic safety factor. A sensitivity analysis was also conducted to determine which design parameters most affect the reliability.

Experiment and simulation analysis on full scale double-layer concrete shell

  • Thanh Quang Khai Lam;Thi My Dung Do
    • Computers and Concrete
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    • v.31 no.1
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    • pp.9-21
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    • 2023
  • The published studies usually used analytical method, numerical methods or experimental method to determine the stress-strain state and displacement of the single-layer or multi-layer curved shell types, but with a small scale model. However, a full scale multi-layer doubly curved concrete shell roof model should be researched. This paper presents the results of the experiment and simulation analysis involving stress-strain state, sliding between layers, the formation and development of the full scale double-layer doubly curved concrete shell roof when this shell begins to crack. The results of the this study have constructed the load-sliding strain relationship; strain diagram; stress diagram in the shell layers; the Nx, Ny membrane force diagram and deflection of shell. Thisresults by experimental method on a full scale model of concrete have clarified the working of multi-layer doubly curved concrete shell roof. The experimental and simulation results are compared with each other and compared with the Sap2000 software.