• 제목/요약/키워드: stress failure

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커넥팅로드 소단부 파단의 해석 (Failure Analysis of Connecting Rod at Small End)

  • 민동균;전병희;김낙수
    • 대한기계학회논문집
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    • 제19권2호
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    • pp.382-390
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    • 1995
  • Failure of connecting rod in automotive engine may cause catastrophic situation. The corner radius at small end has an effect on stress raising. To investigate the stress distribution in connecting rod during operation, the finite element analysis was used by giving possible maximum tension and compression. Excessive sizing after forging connecting rod may result in the tensile residual stress which lower the fatigue life and cause premature failures. It was shown that when the sizing amount is too large, the location of high tensile residual stress coincide with that of high stress amplitude during operation through the elastic-plastic finite element analysis. The endurance limit moves down due to the surface finish and decarburization, which combines with the movement of resultant stress points to dangerous range. It was concluded that the precise control of sizing and enough corner radius are necessary to a reliability of connecting rod.

진동 해석을 통한 300MW급 저압터빈 블레이드의 손상 원인 규명 (Identification of Failure Cause for 300MW LP turbine Blade through Vibration Analysis)

  • 김희수;배용채;이현
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 춘계학술대회논문집
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    • pp.794-799
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    • 2005
  • The failure of blades frequently happened in the 300MW LP turbine until now and they are maintaining the blades periodically during outage. So the blade-disk system is analysed by FEM in order to identify the main cause of failure of blade row. It is found that the stress of root's hole is highest in comparison with other parts from the result of the steady stress analysis. Also, the two dangerous frequencies which is related to the resonance condition are found in the interference diagram. one is 1,516 Hz which is related to the operating speed. The other is 2,981 Hz which is related to the 1 nozzle passing frequency. The dynamic stress analysis is per-formed to identify more accurate root cause for failure of blade row. It is confirmed that the dynamic stress of the latter is higher than one of the former. From these results, it is concluded that the former has deeply something to do with the failure of blades more than the latter. Based on versatile investigation and deliberation, the change of blade's grouping is determined to avoid the resonance condition with the operating speed. After the blade grouping is changed, the former frequency vanish completely but the latter is still in existence in the interference diagram. Fortunately, It is confirmed that the dynamic stress of the new blade grouping is lower than one of the old blade grouping. 2 years has passed since modification and the LP turbine is operated well without failure so far.

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조선 해양 구조물용 강재의 소성 및 파단 특성 III: 파단 변형률에 관한 실험적 연구 (Plasticity and Fracture Behaviors of Marine Structural Steel, Part III: Experimental Study on Failure Strain)

  • 정준모;심천식;김경수
    • 한국해양공학회지
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    • 제25권3호
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    • pp.53-65
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    • 2011
  • This is the third of several companion papers dealing with the derivation of material constants for ductile failure criteria under hydrostatic stress. It was observed that the ultimate engineering stresses and elongations at fracture from tensile tests for round specimens with various notch radii tended to increase and decrease, respectively, because of the stress triaxiality. The engineering stress curves from tests are compared with numerical simulation results, and it is proved that the curves from the two approaches very closely coincide. Failure strains are obtained from the equivalent plastic strain histories from numerical simulations at the time when the experimental engineering stress drops suddenly. After introducing the new concept of average stress triaxiality and accumulated average strain energy, the material constants of the Johnson-Cook failure criterion for critical energies of 100%, 50%, and 15% are presented. The experimental results obtained for EH-36 steel were in relatively good agreement with the 100% critical energy, whereas the literature states that aluminum fits with a 15% critical energy. Therefore, it is expected that a unified failure criterion for critical energy, which is available for most kinds of ductile materials, can be provided according to the used materials.

진동 해석을 통한 300 MW급 저압터빈 블레이드의 손상 원인 규명 (Identification of Failure Cause for 300 MW LP Turbine Blade through Vibration Analysis)

  • 배용채;이현;김희수
    • 한국소음진동공학회논문집
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    • 제15권9호
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    • pp.1100-1107
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    • 2005
  • The failure of blades frequently happened in the 300 MW LP(low pressure) turbine until now and they are maintaining the blades periodically during outage. So the blade-disk system is analysed by FEM in order to identify the main cause of failure of blade row. It is found that the stress of root's hole is highest in comparison with other parts from the result of the steady stress analysis. Also, the two dangerous frequencies which is related to the resonance condition are found in the interference diagram. One is 1,316 Hz. The other is 2,981 Hz which is related to the 1 nozzle passing frequency. The dynamic stress analysis is performed to identify more accurate root cause for failure of blade row It is confirmed that the dynamic stress of the former is higher than one of the latter From these results, it is concluded that the former has deeply something to do with the failure of blades more than the tatter. Based on versatile investigation and deliberation, the change of blade's grouping is determined to avoid the resonance condition with the operating speed. After the blade grouping is changed, the former frequency vanish completely but the latter is still in existence in the interference diagram. Fortunately, It is confirmed that the dynamic stress of the new blade grouping is lower than one of the old blade grouping. 2 years has passed since modification and the LP turbine is operated well without failure so far.

An experimental study on shear mechanical properties of clay-concrete interface with different roughness of contact surface

  • Yang, Wendong;Wang, Ling;Guo, Jingjing;Chen, Xuguang
    • Geomechanics and Engineering
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    • 제23권1호
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    • pp.39-50
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    • 2020
  • In order to understand the shear mechanical properties of the interface between clay and structure and better serve the practical engineering projects, it is critical to conduct shear tests on the clay-structure interface. In this work, the direct shear test of clay-concrete slab with different joint roughness coefficient (JRC) of the interface and different normal stress is performed in the laboratory. Our experimental results show that (1) shear strength of the interface between clay and structure is greatly affected by the change of normal stress under the same condition of JRC and shear stress of the interface gradually increases with increasing normal stress; (2) there is a critical value JRCcr in the roughness coefficient of the interface; (3) the relationship between shear strength and normal stress can be described by the Mohr Coulomb failure criterion, and the cohesion and friction angle of the interface under different roughness conditions can be calculated accordingly. We find that there also exists a critical value JRCcr for cohesion and the cohesion of the interface increases first and then decreases as JRC increases. Moreover, the friction angle of the interface fluctuates with the change of JRC and it is always smaller than the internal friction angle of clay used in this experiment; (4) the failure type of the interface of the clay-concrete slab is type I sliding failure and does not change with varying JRC when the normal stress is small enough. When the normal stress increases to a certain extent, the failure type of the interface will gradually change from shear failure to type II sliding failure with the increment of JRC.

Interaction between opening space in concrete slab and non-persistent joint under uniaxial compression using experimental test and numerical simulation

  • Vahab Sarfarazi;Kaveh Asgari;Mehdi Kargozari;Pouyan Ebneabbasi
    • Computers and Concrete
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    • 제31권3호
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    • pp.207-221
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    • 2023
  • In this investigation, the interaction between opening space and neighboring joint has been examined by experimental test and Particle flow code in two dimension (PFC2D) simulation. Since, firs of all PFC was calibrated using Brazilian experimental test and uniaxial compression test. Secondly, diverse configurations of opening and neighboring joint were provided and tested by uniaxial test. 12 rectangular sample with dimension of 10 cm*10 cm was prepared from gypsum mixture. One quarter of tunnel and one and or two joint were drilled into the sample. Tunnel diameter was 5.5 cm. The angularities of joint in physical test were 0°, 45° and 90°. The angularities of joint in numerical simulation were 0°, 30°, 60°, -30°, -45°, -60° and its length were 2cm and 4cm. Loading rate was 0.016 m/s. Tensile strength of material was 4.5 MPa. Results shows that dominant type of crack which took place in the model was tensile cracks and or several shear bands develop within the model. The Final stress is minimum in the cases where oriented angle is negative. The failure stress decrease by decreasing the joint angle from 30° to 60°. In addition, the failure stress decrease by incrementing the joint angle from -30° to -60°. The failure stress was incremented by decreasing the number of notches. The failure stress was incremented by decreasing the joint length. The failure stress was incremented by decreasing the number of notches. Comparing experimental results and numerical one, showed that the failure stress is approximately identical in both conditions.

비선형 암석 파괴조건식의 접선 마찰각과 점착력의 중간주응력 의존성 (Dependency of Tangential Friction Angle and Cohesion of Non-linear Failure Criteria on the Intermediate Principal Stress)

  • 이연규;최병희
    • 터널과지하공간
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    • 제23권3호
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    • pp.219-227
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    • 2013
  • Mohr-Coulomb 파괴조건식은 암반구조물의 설계에 활발히 이용되고 있지만 암석의 비선형 강도특성과 중간주응력이 강도에 미치는 영향을 고려할 수 없다는 단점을 가지고 있다. 이러한 단점을 극복하기 위하여 Hoek-Brown 파괴조건식이 제안되었으며 최근 중간주응력의 영향을 고려할 수 있는 여러 3-D 파괴조건식들이 제안되고 있다. 그러나 아직까지도 많은 암반공학적 설계과정에서 Mohr-Coulomb 파괴조건식을 이용하여 암반의 파괴 가능성이 평가되고 있고 대부분의 현장 기술자들도 내부마찰각과 점착력으로 암반의 강도특성을 이해하는데 익숙하다. 그러므로 Mohr-Coulomb 파괴조건식에 비해 개선된 비선형 혹은 3-D 파괴조건식의 접선마찰각 및 접선점착력이 구해지면 기존의 Mohr-Coulomb 파괴조건식을 활용하는 틀 안에서 개선된 파괴조건식들의 장점을 이용하는 것이 가능하다. 본 연구에서는 접선마찰각과 접선점착력을 응력불변량으로 표시하는 방법을 제시하고 이를 일반화된 Hoek-Brown 파괴조건식과 Hoek-Brown 파괴조건식을 3-D로 확장시킨 HB-WW 파괴조건식에 적용하였다. 또한 파괴조건식의 중간주응력 의존성을 3차원 주응력 공간에서 기하학적으로 해석하는 새로운 접근법을 제안하였다. 제안된 방법의 실행 사례를 통해 HB-WW 파괴함수의 접선마찰각과 접선점착력은 2-D 파괴함수의 경우와 달리 중간주응력의 크기에 상당한 영향을 받음을 보였다.

상용 유한요소코드 사용자-서브루틴을 이용한 저온용 고장력강 (EH36)의 파단 시뮬레이션 (Fracture Simulation of Low-Temperature High-Strength Steel (EH36) using User-Subroutine of Commercial Finite Element Code)

  • 정준모;남웅식;김영훈
    • 한국해양공학회지
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    • 제28권1호
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    • pp.34-46
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    • 2014
  • This paper discusses a new formulation for the failure strain in the average stress triaxiaility domain for a low-temperature high-strength steel (EH36). The new formula available at a low average stress triaxiality zone is proposed based on the comparison of two results from tensile tests of flat type specimens and their numerical simulations. In order to confirm the validity of the failure strain formulation, a user-subroutine was developed using Abaqus/Explicit, which is known to be one of the most popular commercial finite element analysis codes. Numerical fracture simulations with the user-subroutine were conducted for all the tensile tests. A comparison of the engineering stress-strain curves and engineering failure strain obtained from the numerical simulation with the user-subroutine for the tensile tests revealed that the newly developed user-subroutine effectively predicts the initiation of failure.

초음파의 지연 시간을 이용한 두부 조직의 물성변화 예측에 관한 연구 (Prediction of the Failure Stress of Tofu Texture Using a Delay Time of Ultrasonic Wave)

  • 김학정;함영태;김병용
    • Applied Biological Chemistry
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    • 제38권4호
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    • pp.325-329
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    • 1995
  • 응고제 양, 두유 가열 온도, 성형 압력과 같은 두부 제조 공정에 따른 두부의 조직 강도를 파손강도와 초음파의 지연시간 측정을 이용하여 측정하였다. 응고제 양은 0.3%에서 두유 가열 온도는 $95^{\circ}C$에서 최대 파손강도를 나타내었고 성형압력은 압력이 증가할수록 파손강도가 증가하였으며 그에 상응하는 초음파의 잔존시간은 파손강도와 반비례하여 감소하는 경향을 나타내었다. 각 제조공정을 변수로 하여 중회귀 분석을 한 결과 초음파의 잔존시간으로 예측된 예측 파손강도와 실측정한 파손강도 값들 사이에는 유사함을 나타내어 초음파를 이용한 초음파 잔존시간의 변화는 식품조직의 변화에 따라 민감한 변화를 나타내므로 식품 제조 공정중 품질관리 측면에서 초음파의 사용이 기대되어진다.

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Strength characteristics and fracture evolution of rock with different shapes inclusions based on particle flow code

  • Xia, Zhi G.;Chen, Shao J.;Liu, Xing Z.;Sun, Run
    • Geomechanics and Engineering
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    • 제22권5호
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    • pp.461-473
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    • 2020
  • Natural rock mass contains defects of different shapes, usually filled with inclusions such as clay or gravel. The presence of inclusions affects the failure characteristics and mechanical properties of rock mass. In this study, the strength and failure characteristics of rock with inclusions were studied using the particle flow code under uniaxial compression. The results show that the presence of inclusions not only improves the mechanical properties of rock with defects but also increases the bearing capacity of rock. Circular inclusion has the most obvious effect on improving model strength. The inclusions affect the stress distribution, development of initial crack, change in crack propagation characteristics, and failure mode of rock. In defect models, concentration area of the maximum tensile stress is generated at the top and bottom of defect, and the maximum compressive stress is distributed on the left and right sides of defect. In filled models, the tensile stress and compressive stress are uniformly distributed. Failing mode of defect models is mainly tensile failure, while that of filled models is mainly shear failure.