• Title/Summary/Keyword: strength, surface roughness

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A Study on the Surface Integrity of Grinding of Ceramics

  • Lee, Jongchan;Whan Chio;Woojin Sim;Yongky Kang;Eunha Hwang;Lee, Taewon;Sangbaek Ha;Kim, Sunghun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.90-96
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    • 2001
  • Experimental investigations were carried out to find the characteristics of grinding of ceramics. Grinding mechanisms of ceramics were inspected through the microscopic examination. It has been found that the specific grinding energy of ceramics is relatively low as compared to that of steels. The specific grinding energy affects the surface roughness and the residual stress of ground surface. the experimental results indicate that the rougher surface finish and higher compressive residual stress are obtained at lower specific grinding energy. The surface roughness and the residual stress of the ground surface have significant effects on the strength of ground piece of ceramics.

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A Study on the Surface Intigrity of Grinding of Ceramics (세라믹연삭에 있어서 표면품위에 관한 연구)

  • Ha, Sang-Baek;Lim, Jong-Go;Kim, Sung-Huen;Choi, Whan;Lee, Jong-Chan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.337-342
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    • 2000
  • Experimental investigations were carried out to find the characteristics of grinding of ceramics. Grinding mechanisms of ceramics were inspected through the microscopic examination. It has been found that the specific grinding energy of ceramics is relatively low as compared to that of steels. The specific grinding energy affects the surface roughness and the residual stress of ground surface. The experimental results indicate that the rougher surface finish and higher compressive residual stress are obtained at lower specific grinding energy. The surface roughness and the residual stress of the ground surface have significant effects on the strength of ground piece of ceramics.

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The effect of zirconia surface architecturing technique on the zirconia/veneer interfacial bond strength

  • Her, Soo-Bok;Kim, Kyoung Hun;Park, Sang Eun;Park, Eun-Jin
    • The Journal of Advanced Prosthodontics
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    • v.10 no.4
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    • pp.259-264
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    • 2018
  • PURPOSE. The purpose of this study was to evaluate the effect of the zirconia surface architecturing technique (ZSAT) on the bond strength between veneering porcelain and zirconia ceramic. MATERIALS AND METHODS. 20 sintered zirconia ceramic specimens were used to determine the optimal surface treatment time, and were randomly divided into 4 groups based on treatment times of 0, 1, 2, and 3 hours. After etching with a special solution, the surface was observed under scanning electron microscope, and then the porcelain was veneered for scratch testing. Sixty 3 mol% yttria-stabilized tetragonal zirconia polycrystal ceramic blocks were used for tensile strength testing; 30 of these blocks were surface treated and the rest were not. Statistical analysis was performed using ANOVA, the Tukey post-hoc test, and independent t-test, and the level of significance was set at ${\alpha}=.05$. RESULTS. The surface treatment of the zirconia using ZSAT increased the surface roughness, and tensile strength test results showed that the ZSAT group significantly increased the bond strength between zirconia and veneering porcelain compared to the untreated group (36 MPa vs. 30 MPa). Optimal etching time was determined to be 2 hours based on the scratch test results. CONCLUSION. ZSAT increases the surface roughness of zirconia, and this might contribute to the increased interfacial bond strength between zirconia and veneering porcelain.

A Study on the Surface Roughness of Drilled Shaft into Rock in Korea (국내 암반에 근입된 현장타설말뚝의 소켓벽면 거칠기에 관한 연구)

  • 이명환;조천환;유한규;권형구
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.03a
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    • pp.431-438
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    • 2003
  • The domestic design method for the shaft resistance of drilled shafts into a bedrock Is based on the empirical method, where the uniaxial compressive strength of rock specimen is utilized for calculation of the shaft resistance. This method has uncertainties in prediction of capacity of drilled shafts and result in uneconomic engineering design. Recently a new improved design method was suggested, which reflects important factors that affect the strength of pile sockets. Socket roughness is one of significant factors influencing the shaft resistance of drilled shaft socketed into rock In this paper roughness information for the shaft resistance design of socket pile was suggested on the basis of statistical analysis of data measured from wall surface In the bore holes of drilled shafts.

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Strength Evaluation for Crankshaft and its Oil Hole of Medium Speed Diesel Engine (중형 디젤 엔진 크랭크축 및 오일 홀에 대한 강도평가)

  • An, Sung-Chan;Son, Jong-Ho;Kim, Byung-Joo;Kim, Jong-Suk
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1121-1126
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    • 2003
  • Strength evaluation was carried out for the fillet and oil hole of crankshaft of medium speed diesel HiMSEN engine to verify initial concept design. Alternating torque obtained from torsional vibration analysis and radial force due to firing pressure were applied. It was assumed that the maximum alternating torque and radial force occur simultaneously. Weak points in view of fatigue are proceeding fillet and crank pin fillet area and the minimum normalized fatigue safety factor is 1.17 at crank pin fillet. The fatigue strength of the oil hole was evaluated to verify the effect of the surface roughness of the oil hole. As results, the specific level of the inner surface roughness and the polishing depth of the oil hole for sufficient fatigue strength was suggested. The maximum stress value and stress distribution at the inner surface of the oil hole can be easily estimated at initial design stage by the newly developed method.

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Quantitative Comparisons of the Characteristics of various Rapid Prototypes and RP machines (여러 가지 방식의 쾌속조형물 특성 및 장비 성능의 정량적 비교)

  • Kim, Gi-Dae
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1237-1242
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    • 2007
  • For the various RP processes and machines, quantitative comparisons were carried out, which include the variations of roughness according to inclined angle of surface, tensile strength and heat-resistance, shape accuracy affected by curl distortion, manufacturability of submilli-scale structure, and manufacturing speed. It was observed that steeper surface results in smoother roughness except Eden500V of Objet. Specimen made by LOM process showed the best heat-resistance, but that of SL process had heat-resistance only up to $60^{\circ}C$. Generally, tensile strength in the building direction was shown to be smaller than in the scanning direction, but SL process showed the opposite results. RM6000II of CMET was superior in the manufacturing small-scale structure below 0.2mm, and Z510 of Zcorp. and ViperPRO of 3D systems were great in manufacturing speed.

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A Study on 3D Roughness Analysis of Rock Joints Based on Surface Angularity (표면평균기울기를 이용한 암석절리면의 3차원 거칠기 분석에 관한 연구)

  • Lee, Deok-Hwan;Lee, Seung-Joong;Choi, Sung-O.
    • Tunnel and Underground Space
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    • v.21 no.6
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    • pp.494-507
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    • 2011
  • Rock joint surface roughness is one of the most important parameters in shear behavior analysis of rock joint surface. Until now, estimation of joint surface roughness has been conducted by various statistical methods with two-dimensional analysis. In this study, standard roughness profile suggested by Barton and Choubey (1977) was expanded into a 3D surface and its surface roughness was analyzed by surface angularity parameter. And the validity of quantification based on surface angularity was secured through comparison with $Z_2$ and Ai parameter. Also the surface angularity parameter was compared with shear strength by joint shear test using the replicated specimen.

Shear behavior at the interface between particle and non-crushing surface by using PFC (PFC를 이용한 입자와 비파쇄 평면과의 접촉면에서의 전단 거동)

  • Kim, Eun-Kyung;Lee, Jeong-Hark;Lee, Seok-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.4
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    • pp.293-308
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    • 2012
  • The shear behavior at the particle/surface interface such as rock joint can determine the mechanical behavior of whole structure. Therefore, a fundamental understanding of the mechanisms governing its behavior and accurately estimation of the interface strength is essential. In this paper, PFC, a numerical analysis program of discrete element method was used to investigate the effects of the surface roughness on interface strength. The surface roughness was characterized by smooth, intermediate, and rough surface, respectively. In order to investigate the effects of particle shape and crushing on particle/surface interface behavior, one ball, clump, and cluster models were created and their results were compared. The shape of particle was characterized by circle, triangle, square, and rectangle, respectively. The results showed that as the surface roughness increases, interface strength and friction angle increase and the void ratio increases. The one ball model with smooth surface shows lower interface strength and friction angle than the clump model with irregular surface. In addition, a cluster model has less interface strength and friction angle than the clump model. The failure envelope of the cluster model shows non-linear characteristic. From these findings, it is verified that the surface roughness and particle shape effect on the particle/surface interface shear behavior.

Machining Characteristics According to the Wheel Wear in Surface Grinding for Structural Ceramics of $Si^3 N_4$ ($Si^3 N_4$ 구조용세라믹재의 연삭가공시 숫돌마멸에 따른 가공특성)

  • 왕덕현;김원일;신경오
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.9-16
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    • 2003
  • In this study, the decision of dressing time for diamond wheel was analyzed by observing with acoustic emission signals and surface roughness, and also obtained the machining characteristics by weibull distribution plot for the values of bending strength. From the experimental study, it was possible to predict the time of re-dressing for the diamond grinding wheel with the analysis of acoustic emission signals and surface roughness values, and following conclusions were obtained. The root-mem-square values of acoustic emission signals were obtained low as the increased of table speed for different abrasive grain size. This is caused by the lack of grinding power which is not able to get rid of all real grinding mass of depth as the table speed is increased. The values of bending strength for ground $Si_3 N_4$ specimens were decreased for gain size of #400 than that of #60, but it was found that the surface roughness values for gain size of #60 were better than that of #400. As compared the shape parameter of weibull distribution plot for the values of bending strength, it was found that the reliability of bending strength for grain size of #60 increased than that of #400.

Evaluating the bond strength between concrete substrate and repair mortars with full-factorial analysis

  • Felekoglu, Kamile Tosun;Felekoglu, Burcu;Tasan, A. Serdar;Felekoglu, Burak
    • Computers and Concrete
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    • v.12 no.5
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    • pp.651-668
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    • 2013
  • Concrete structures need repairing due to various reasons such as deteriorative effects, overloading, poor quality of workmanship and design failures. Cement based repair mortars are the most widely used solutions for concrete repair applications. Various factors may affect the bond strength between concrete substrate and repair mortars. In this paper, the effects of polymer additives, strength of the concrete substrate, surface roughness, surface wetness and aging on the bond between concrete substrate and repair mortar has been investigated. Full factorial experimental design is employed to investigate the main and interaction effects of these factors on the bond strength. Analysis of variance (ANOVA) under design of experiments (DOE) in Minitab 14 Statistical Software is used for the analysis. Results showed that the interaction bond strength is higher when the application surface is wet and strength of the concrete substrate is comparatively high. According to the results obtained from the analysis, the most effective repair mortar additive in terms of bonding efficiency was styrene butadiene rubber (SBR) within the investigated polymers and test conditions. This bonding ability improvement can be attributed to the self-flowing ability, high flexural strength and comparatively low air content of SBR modified repair mortars. On the other hand, styrene acrylate rubber (SAR) modified mortars was found incompatible with the concrete substrate.