• Title/Summary/Keyword: strain-based verification method

검색결과 43건 처리시간 0.021초

FIND THE ROOT CAUSE OF WELDING-INDUCED DISTORTION BY NUMERICAL MODELING METHOD

  • Tsai, Chon L.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.681-687
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    • 2002
  • The cumulative, shrinkage plastic strains and their distributions in the weld joint after completion of the welding process determine welding-induced distortion. Although the weldment undergoes many complex physical and metallurgical changes during welding, only the material plastic temperature range and its cooling history below this temperature range influence the [mal state of the cumulative shrinkage plastic strains. In addition, for structural welds, these plastic strains are uniform, except in the arc start and stop regions, along the weld. Therefore, the plastic strain-based "inherent shrinkage model" is effective and accurate to describe welding-induced distortion. This paper presents the theoretical background and numerical verification of this root cause.

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트러스 구조물 내 손상부위 추적에 관한 실험적 검증 (Experimental Verification of Nondestructive Damage Detection in a Truss Structure)

  • 박수용;최상현
    • 한국구조물진단유지관리공학회 논문집
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    • 제7권3호
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    • pp.147-156
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    • 2003
  • 본 논문에서는 모드형상을 이용한 트러스 구조물의 손상탐지 방법을 소개하였다. 트러스 부재에 대한 손상탐지 이론은 손상 전과 손상 후의 모달 변형에너지의 차이점을 이용하여 정립하였으며, 이론의 타당성을 조사하기 위하여 1:6 축척의 6각형 트러스 구조물의 실험 데이터에 이론을 적용하였다. 손상 실험은 총 17가지의 시나리오로 구성되어 있으며, 손상 타입은 3가지로 구성되어있다. 17가지 실험 데이터에 대한 손상평가 결과, 본 연구에서 제안한 방법으로 트러스 부재의 손상을 성공적으로 탐지할 수 있었으며, 비교적 작은 손상의 경우 계측 데이터의 노이즈가 손상탐지 성능에 많은 영향을 미친다는 것을 확인하였다.

슬래브법을 이용한 회전 다이 플랜지 업세팅 공정 해석 (An analysis of torsional flange-upsetting process based on slab method)

  • 박재훈
    • Design & Manufacturing
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    • 제18권2호
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    • pp.29-34
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    • 2024
  • This study intends to reduce forming load by adding die rotation to flange-upsetting process. Materials arc formed by the compression and rotational torque which are accrued from rotation of the lower die accompanied by axial compression of the punch. For the theoretic analysis of flange-upsetting process using rotation die, slab method was used. Furthermore, for the verification of the theoretic analysis results, FEM simulation using DEFORM 3D a commercial software was done, and through the model material experiment using Prasticine, the results were compared and reviewed. Flange-upsetting process using rotation die shows reduced forming load compared with process without die rotation and demonstrates uniform distribution of strain. And as for the effect of the reduction of forming load, the less the aspect ratio(h0/d0) and the greater friction coefficient, the greater effect is. With increase in die rotation velocity, the effect of forming load reduction also increases little by little, but its effect on forming load reduction is very negligible compared with other forming parameters. Theoretic analysis results and simulation results coincided pretty well. The flange-upsetting process using die rotation are evaluated as useful process that can produce reduction of forming load and uniform strain.

FCC계 고엔트로피 합금의 냉간 인발 유한요소해석 및 실험적 검증 (Finite Element Analysis and Experimental Verification for the Cold-drawing of a FCC-based High Entropy Alloy)

  • 조한솔;배성준;나영상;김정한;이동근;이광석
    • 소성∙가공
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    • 제29권3호
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    • pp.163-171
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    • 2020
  • We present a multi-step cold drawing for a non-equiatomic Co10Cr15Fe25Mn10Ni30V10 high entropy alloy (HEA) with a simple face-centered cubic (FCC) crystal structure. The distribution of strain in the cold-drawn Co10Cr15Fe25Mn10Ni30V10 HEA wires was analyzed by the finite element method (FEM). The effective strain was expected to be higher as it was closer to the surface of the wire. However, the reverse shear strain acted to cause a transition in the shear strain behavior. The critical effective strain at which the shear strain transition behavior is completely shifted was predicted to be 4.75. Severely cold-drawn Co10Cr15Fe25Mn10Ni30V10 HEA wires up to 96% of the maximum cross-sectional reduction ratio were successfully manufactured without breakage. With the assistance of electron back-scattering diffraction and transmission electron microscope analyses, the abundant deformation twins were found in the region of high effective strain, which is a major strengthening mechanism for the cold-drawn Co10Cr15Fe25Mn10Ni30V10 HEA wire.

Thermal, electrical and mechanical buckling loads of sandwich nano-beams made of FG-CNTRC resting on Pasternak's foundation based on higher order shear deformation theory

  • Arani, Ali Ghorbanpour;Pourjamshidian, Mahmoud;Arefi, Mohammad;Arani, M.R. Ghorbanpour
    • Structural Engineering and Mechanics
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    • 제69권4호
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    • pp.439-455
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    • 2019
  • This research deals with thermo-electro-mechanical buckling analysis of the sandwich nano-beams with face-sheets made of functionally graded carbon nano-tubes reinforcement composite (FG-CNTRC) based on the nonlocal strain gradient elasticity theory (NSGET) considering various higher-order shear deformation beam theories (HSDBT). The sandwich nano-beam with FG-CNTRC face-sheets is subjected to thermal and electrical loads while is resting on Pasternak's foundation. It is assumed that the material properties of the face-sheets change continuously along the thickness direction according to different patterns for CNTs distribution. In order to include coupling of strain and electrical field in equation of motion, the nonlocal non-classical nano-beam model contains piezoelectric effect. The governing equations of motion are derived using Hamilton principle based on HSDBTs and NSGET. The differential quadrature method (DQM) is used to calculate the mechanical buckling loads of sandwich nano-beam as well as critical voltage and temperature rising. After verification with validated reference, comprehensive numerical results are presented to investigate the influence of important parameters such as various HSDBTs, length scale parameter (strain gradient parameter), the nonlocal parameter, the CNTs volume fraction, Pasternak's foundation coefficients, various boundary conditions, the CNTs efficiency parameter and geometric dimensions on the buckling behaviors of FG sandwich nano-beam. The numerical results indicate that, the amounts of the mechanical critical load calculated by PSDBT and TSDBT approximately have same values as well as ESDBT and ASDBT. Also, it is worthy noted that buckling load calculated by aforementioned theories is nearly smaller than buckling load estimated by FSDBT. Also, similar aforementioned structure is used to building the nano/micro oscillators.

Dynamic instability region analysis of sandwich piezoelectric nano-beam with FG-CNTRCs face-sheets based on various high-order shear deformation and nonlocal strain gradient theory

  • Arefi, Mohammad;Pourjamshidian, Mahmoud;Arani, Ali Ghorbanpour
    • Steel and Composite Structures
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    • 제32권2호
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    • pp.157-171
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    • 2019
  • In this research, the dynamic instability region (DIR) of the sandwich nano-beams are investigated based on nonlocal strain gradient elasticity theory (NSGET) and various higher order shear deformation beam theories (HSDBTs). The sandwich piezoelectric nano-beam is including a homogenous core and face-sheets reinforced with functionally graded (FG) carbon nanotubes (CNTs). In present study, three patterns of CNTs are employed in order to reinforce the top and bottom face-sheets of the beam. In addition, different higher-order shear deformation beam theories such as trigonometric shear deformation beam theory (TSDBT), exponential shear deformation beam theory (ESDBT), hyperbolic shear deformation beam theory (HSDBT), and Aydogdu shear deformation beam theory (ASDBT) are considered to extract the governing equations for different boundary conditions. The beam is subjected to thermal and electrical loads while is resting on Visco-Pasternak foundation. Hamilton principle is used to derive the governing equations of motion based on various shear deformation theories. In order to analysis of the dynamic instability behaviors, the linear governing equations of motion are solved using differential quadrature method (DQM). After verification with validated reference, comprehensive numerical results are presented to investigate the influence of important parameters such as various shear deformation theories, nonlocal parameter, strain gradient parameter, the volume fraction of the CNTs, various distributions of the CNTs, different boundary conditions, dimensionless geometric parameters, Visco-Pasternak foundation parameters, applied voltage and temperature change on the dynamic instability characteristics of sandwich piezoelectric nano-beam.

Pulse Shaper를 이용한 SHPB 실험 응력파 제어 효과의 해석 및 실험적 검증 (Numerical and Experimental Verification of Stress Wave Control Effect in SHPB Experiment using Pulse Shaper)

  • 김용희;우민아;강범수;김정
    • 소성∙가공
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    • 제26권5호
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    • pp.314-322
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    • 2017
  • In the high-speed forming analysis, dynamic material properties considering a high strain rate are required. The split Hopkinson pressure bar (SHPB) experiment was performed for measuring dynamic material properties under high strain rate. The pulse shaping method was used to improve the accuracy of the SHPB experiment. A pulse shaper attached to the front of the incident bar was used for specimen dynamic stress equilibrium through stress wave control. Numerical analysis and SHPB test were performed to verify whether the pulse shaper affects the dynamic stress equilibrium in copper and Al6061 specimens. The results of SHPB test and numerical analysis show that the pulse shaper contributes to the dynamic stress equilibrium. Based on the improved stress equilibrium using a pulse shaper, the flow stress curves for copper and Al6061 materials were obtained at strain rates of 1344.4/sec and 1291.6/sec, respectively.

절삭실험을 이용한 저합금강의 유동응력 결정 및 검증 (Determination and Verification of Flow Stress of Low-alloy Steel Using Cutting Test)

  • 안광우;김동후;김태호;전언찬
    • 한국기계가공학회지
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    • 제13권5호
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    • pp.50-56
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    • 2014
  • A technique based on the finite element method (FEM) is used in the simulation of metal cutting process. This offers the advantages of the prediction of the cutting force, the stresses, the temperature, the tool wear, and optimization of the cutting condition, the tool shape and the residual stress of the surface. However, the accuracy and reliability of prediction depend on the flow stress of the workpiece. There are various models which describe the relationship between the flow stress and the strain. The Johnson-Cook model is a well-known material model capable of doing this. Low-alloy steel is developed for a dry storage container for used nuclear fuel. Related to this, a process analysis of the plastic machining capability is necessary. For a plastic processing analysis of machining or forging, there are five parameters that must be input into the Johnson-Cook model in this paper. These are (1) the determination of the strain-hardening modulus and the strain hardening exponent through a room-temperature tensile test, (2) the determination of the thermal softening exponent through a high-temperature tensile test, (3) the determination of the cutting forces through an orthogonal cutting test at various cutting speeds, (4) the determination of the strain-rate hardening modulus comparing the orthogonal cutting test results with FEM results. (5) Finally, to validate the Johnson-Cook material parameters, a comparison of the room-temperature tensile test result with a quasi-static simulation using LS-Dyna is necessary.

인장증강효과에 기반한 콘크리트 구조 부재의 사용성능 검증 (Serviceability Verification Based on Tension Stiffening Effect in Structural Concrete Members)

  • 이기열;김민중;김우;이화민
    • 콘크리트학회논문집
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    • 제24권1호
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    • pp.15-23
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    • 2012
  • 이 논문은 철근콘크리트 구조부재의 사용성능 검증을 위한 균열폭과 처짐을 산정할 수 있는 새로운 계산 방법을 제안하고 이를 자동으로 계산할 수 있는 프로그램을 개발한 것이다. 이를 위하여 콘크리트의 재료특성을 포물-사각형 응력-변형률 곡선으로 반영한 철근응력과 피복두께의 영향을 반영한 인장증강 계수를 이용한 곡률을 계산할 수 있는 수치 모델링을 실시하였다. 이와 함께 균열폭과 처짐을 계산하는데 필요한 인장증강효과와 유효인장단면적은 균열이 발생한 휨부재 단면의 인장영역을 인장 현재로 이상화하여 정의하였다. 그리고 수정된 인장증강 계수를 이용하여 유효곡률을 계산하였다. 제안된 균열폭과 처짐 산정 방법을 이용하여 여러 연구자들이 수행한 실험 자료를 계산한 결과, 현행 설계기준들의 규정보다 실험값을 비교적 정확하게 예측하는 것으로 나타났다.

TLS와 FEM을 이용한 구조물의 음력평가 모델 개발 (Estimation Model on Stress of Structures using TLS and FEM)

  • 강덕신;이홍민;박효선;이임평
    • 한국방재학회:학술대회논문집
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    • 한국방재학회 2007년도 정기총회 및 학술발표대회
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    • pp.49-52
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    • 2007
  • Terrestrial Laser Scanning(TLS) was developed at the mid-to-late 1990s. This technique enables to perform reconnaissance surveying of regions or structures hard to access. Besides, TLS has been extended its application gradually such as preservation of historical remains, underground surveys, slopes, glaciers monitoring and so on. However, though the technique has a lot of advantages, an application for structural health and safety monitoring is a beginning stage and it need much research. Therefore in this study, as a groundwork, the estimation model on stress of structures using TLS and Finite Element Method(FEM) applied by the Digital Elevation Model(DEM) technique of geoinformatics is proposed. For the verification of this model, experiments were performed with a continuous steel beam subjected to point loads and outputs were compared with those of electrical strain sensors.

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