• Journal of the Korean Society of Manufacturing Process Engineers
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• v.6 no.4
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• pp.76-80
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• 2007

Two roll straightener showed the remarkable improvement in straightness betterment of the bar compared with other types of straightener. So, in this study we designed a two-cross straightener curvature for the straightness improvement of a bar and contact sections with respect to the variation of the gap between two-cross roll using nonlinear contact analysis. The Displacement in terms of a intersection angle between roll and bar was predicted on with the effect of a straightness and plastic deformation behaviors of the bar according to the roll drive of a two cross-roll straightener.

• Journal of the Korean Society for Railway
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• v.5 no.3
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• pp.196-200
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• 2002

In this paper, the straightening process of a steel bar straightener is studied. The straightener carries out the bending and reverse bending process repeatedly. Plastic theory is employed for the analysis of roller-supporting-load, and the residual stress and the axial load of a steel bar are calculated by using the bending moment. The Bauschinger effect and plastic moment are calculated by using the residual stress and Swift's method respectively. It is verified from the experiments that the displacement calculated from theory makes it possible to straighten a steel bar.

• Korean Journal of Computational Design and Engineering
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• v.22 no.1
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• pp.70-79
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• 2017

Weft straightener is an important process to control the final quality of the fabrics. It is needed to calibrate the distorted weft after dyeing process. During various fabric treatment processes, the fabric is almost done with heat treatment through a tenter machine. At this time, weft distortion is occurred with uneven tension distribution. Traditionally, photo sensor is commonly used to detect the weft distortion but it is not applicable for special fabric types such as twill, mesh, combi, etc. In this paper, a new method for detecting the weft distortion using camera is introduced. A new weft straightener simulator is also developed to test the ability of the proposed method. It is shown that the method can be applied for various fabric types.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.05a
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• pp.25-28
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• 2002

This paper is concerned with the design of roller profiles in tube/pipe straightener with both methods of Computer Aided Design and Computer Aided Engineering. Design analysis is carried out from two point of view. The one is the research in the minimization of tube pitch which was very important factor in levelling process. In order to minimize tube pitch, profiles of the roller were calculated so that the contact region between roller and tube was maximized. The other is determination of an optimum amount of intermesh for the proper progress without a jam in levelling process. Generally the jamming trouble was casued by excessive amount of intermesh in levelling process. The optimum amount of intermesh was determined through the finite element analysis.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.06a
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• pp.765-766
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• 2008

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.485-486
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• 2007

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.10a
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• pp.83-88
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• 2004

Micro wires manufactured by the straightening progress are widely used in bio-medical and semi-conductor fields. In this study, we have developed a novel straightener which uses the direct heating method for straightening. In order to avoid the surface oxidization, during the heating process, we supplied the inert gas(Ar) and examined the effect of the gas flow rate. The effect of the tension and the current applied to the tungsten micro wires were thoroughly studied. From various experiments, it was found that when the tension is $500{\sim}600gf$ and the current is about 1.5A, we obtained higher straightness(${\approx}1{\mu}m/1000{\mu}m$) and roundness ($<{\pm}2{\mu}m/100{\mu}m$).

• 유체기계공업학회:학술대회논문집
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• 2000.12a
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• pp.265-271
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• 2000

Orifice meters and turbine meters are frequently used for measuring gas flow in gas industry. However, to insure the accuracy of the measurement, a certain length of the meter run at the upstream of the flow meter is required. The objective of this study is to analyze flow measurement errors of the orifice meter quantitatively for shorter lengths of the meter runs than those suggested in the standard manuals with variation of diameter ratio( $\beta$ ratio) and flow rate and also to analyze flow measurement errors of the turbine meter with and without straightener. The test results showed that the flow measurement errors of the orifice meter were inversely proportional to the diameter ratio. In other words, when the diameter ratio is 0.3 and 0.7, the measurement error is $-7.3\%$ and $-3.5\%$, respectively. the main reason of the measurement error is due to the swirl effect from the configuration of the meter run at the upstream of the flow meter. In case the length of the meter run is shorter than that suggested In the standard, the swirl effect is not removed completely and it affects the flow meter's performance. As mentioned above, the less the pipe diameter ratio, the mon the flow measurement error. It means that the swirl effect on the orifice meter increases as the $\beta$ ratio decreases.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.09a
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• pp.175-180
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• 2005

In this study, we have developed a novel wire straightener which uses the direct heating method (DHM) fer straightening the micro wire. Also, we have developed a shearing device for cutting the micro wire. In order to avoid the surface oxidization, we supplied the inert gas(Ar) during the heating process and examined the effect of gas flow rate. The effects of the tension and the current applied to the tungsten micro wires were also thoroughly studied. From various experiments and analyses, we could obtain fine straightness $(\approx1\;{\mu}m/1000\;{\mu}m)$ and roundness $(<{\pm}2{\mu}m\;/100{\mu}m)$ when the tension is $500\~~600gf$ and the current is about 1.5A. for burrfree cutting, counter-punch method which two cutters moving contrary was used. The cutting blade has various U-groove angle where upper $10^{\circ}$, $mid:25^{\circ}$, lower $0^{\circ}$. After the shearing process, we confirmed the shearing section.

• Journal of the KSME
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• v.31 no.6
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• pp.519-526
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• 1991

유량측정 정확도를 1-2% 정도 원하는 경우 ISO, AGA 등 규격서에 제시한 직관부 길이나 flow strainer를 설치하면 얻을 수 있으나 측정 정확도를 더욱 향상시키기 위해서 최소 직관부길이, straightener의 설계 개선과 최적설치 위치에 관한 연구와 규격보완을 위한 연구가 진행중이다. 현장에서 유량계를 교정할 수 있는 검증시스템으로 석유특유의 경우에 푸루버가 사용되고 있으나 현장 검증시스템의 용량과 측정 정확도의 향상을 위한 연구가 진행중이고, 천연가스의 경우에는 EC에서 소닉노즐 뱅크를 제작하여 시험중에 있다.