• Title/Summary/Keyword: storage rack structure

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Behavioral Characteristics Investigation of Rack Structure Depending on Forklift Impact Scenarios and Storage Distributions (지게차 충돌 위치 및 보관물류 분포에 따른 선반구조물의 거동특성분석)

  • Ok, Seung-Yong;Kwon, Oh-Yong;Paik, Shin Won
    • Journal of the Korean Society of Safety
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    • v.28 no.6
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    • pp.49-56
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    • 2013
  • The statistics of recent accidents in warehouses show that a heavy toll of lives were produced by various accidents, e.g. collision, overturn, fall, slip, exposure to harmful substances or environments, etc. Of significant concern amongst them is the collision, especially the collision between forklift and storage rack structure. Accordingly, this study focuses on behavioral characteristics of rack structure subjected to dynamic impact loading of a forklift. For this purpose, time-domain response analysis has been performed on a standard 2-bay six-story rack structure consisting of columns, beams and bracing members with perforated open section. In order to investigate the most critical scenario, the impact loads are applied in both down-aisle and cross-aisle directions, and the impact locations are also varied along the shelves of the palettes. In order to deal with storage distributions, three types of rack structures are further taken into account: original empty rack structure with no storage, half-loaded rack structure and fully-loaded rack structure. The numerical simulation results demonstrate that the dynamic characteristics of the rack structure are significantly dependent on the distribution of the storage goods and its natural period varies from 0.24sec to 1.06sec, approximately 4.4 times. Further, the parametric studies show that the forklift impact is most critical to the safety of the rack structure when it collides either at the base or at the top of the rack structure.

The of Rack with Modularized Cell considering Heterogeneous Unit Load Size in AS/RS (자동창고 Effectiveness 시스템에서 크기가 다른 저장단위를 고려한 모듈화 셀을 갖는 랙의 효과)

  • 이문환;이영해
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.1-4
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    • 2000
  • In general, under the concept of unit load, Automated Storage/Retrieval Systems (AS/RS) have the rack of equal sized cells. However, they are inadequate and inefficient meeting the various sizes of customers' demands in today's business environment. Higher utilization and flexibility of warehouse storage can be achieved by using AS/RS with tile rack of modularized cell. In this paper, the model of AS/RS with the rack of modularized cell is proposed, and the effectiveness of proposed model is presented by way of numerical examples. The model developed in this research, as one type of AS/RS that is more flexible to the size and has higher space utilization than those of existing rack structure, could every useful for the storage of heterogeneous unit load sizes.

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Three-Dimensional Seismic Analysis for Spent Fuel Storage Rack

  • Lee, Gyu-Mahn;Kim, Kang-Soo;Park, Keun-Bae;Park, Jong-Kyun
    • Nuclear Engineering and Technology
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    • v.30 no.2
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    • pp.91-98
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    • 1998
  • Time history analysis is usually performed to characterize the nonlinear seismic behavior of a spent fuel storage rack(SFSR). In the past, the seismic analyses of the SFSR were performed with two-dimensional planar models, which could not account for torsional response and simultaneous multi-directional seismic input In this study, three-dimensional seismic analysis methodology is developed for the single SFSR using the ANSYS code. The 3D- Model can be used to determine the nonlinear behavior of the rack, i.e., sliding, uplifting, and impact evaluation between the fuel assembly and rack, and rack and the pool wall, This paper also reviews the 3-D modeling of the SFSR and the adequacy of the ANSYS for the seismic analysis. AS a result of the adquacy study, the method of ANSYS transient analysis with acceleration time history is suitable for the seismic analysis of highly nonlinear structure such as an SFSR but it isn't appropriate to use displacement time history of seismic input.

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Storage Assignment Policies in Automated Storage/Retrieval Systems

  • Kim, Jeongseob
    • Journal of the Korean Operations Research and Management Science Society
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    • v.23 no.3
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    • pp.91-108
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    • 1998
  • Automated Storage and Retrieval Systems (AS/RSs) are an important facility for modern material management. The expected benefits of these capital-intensive facilities are gained when their control policies and their physical design parameters are determined simultaneously. In this paper we present several analytical models that capture the impact of the storage assignment policy and of the rack design on the expected storage and retrieval times. Sequential and interleaved service modes are considered for sequencing the storage and retrieval requests. We further investigate the impact of the rack structure on the relative performance of the following storage assignment policies : closest open location (random), full turnover-based policy, and class-based. Our analysis clearly indicates that significant savings in crane travel time are realized when implementing full turnover-based policy, rather than random. These savings become more and more pronounced as the profile of the storage racks approaches the square-in-time shape. Furthermore, it is shown that a class-based policy, with a small number of storage classes, will capture most of these savings and be easier to manage in practice.

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Experimental validation of the seismic analysis methodology for free-standing spent fuel racks

  • Merino, Alberto Gonzalez;Pena, Luis Costas de la;Gonzalez, Arturo
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.884-893
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    • 2019
  • Spent fuel racks are steel structures used in the storage of the spent fuel removed from the nuclear power reactor. Rack units are submerged in the depths of the spent fuel pool to keep the fuel cool. Their free-standing design isolates their bases from the pool floor reducing structural stresses in case of seismic event. However, these singular features complicate their seismic analysis which involves a transient dynamic response with geometrical nonlinearities and fluid-structure interactions. An accurate estimation of the response is essential to achieve a safe pool layout and a reliable structural design. An analysis methodology based on the hydrodynamic mass concept and implicit integration algorithms was developed ad-hoc, but some dispersion of results still remains. In order to validate the analysis methodology, vibration tests are carried out on a reduced scale mock-up of a 2-rack system. The two rack mockups are submerged in free-standing conditions inside a rigid pool tank loaded with fake fuel assemblies and subjected to accelerations on a unidirectional shaking table. This article compares the experimental data with the numerical outputs of a finite element model built in ANSYS Mechanical. The in-phase motion of both units is highlighted and the water coupling effect is detailed. Results show a good agreement validating the methodology.

Investigation of Domestic Refrigeration and Freezing Warehouses (국내 냉장냉동 창고 현황 조사)

  • Sun, Il-suck
    • Journal of Distribution Science
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    • v.6 no.2
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    • pp.5-19
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    • 2008
  • This study aims to provide the present general state of basic data about refrigeration and freezing warehouses scold storages because basic data about refrigeration and freezing warehouses are insufficient and imperfect at the moment. Research contents include the present general state of cold storages such as sales amount, capital(money invested), storage possession state by type, keeping area, cold storage facility capacity, and facility state such as existence of rack, building structure and floor height, and possessed facility state. According to research results, it was found that 86.7% of refrigeration and freezing warehouses are located in the capital region and Busan region in terms of regional distribution, and the average keeping area was found to be bigger in these two regions than that of other regions. In addition, the research shows that more than 80% of companies possess bonded warehouses and there was no big difference in the size and capacity of refrigeration and freezing warehouses. Regarding building structure, most of them were found to be reinforced concrete. However, only 25% of companies installed racks, but there was no statistical significance between existence of rack and the amount of capital and sales. Possessed facilities were found in the order of freight elevator, information system and dock. When it comes to cargo gear, companies were found to possess 9.1 units of forklift and 2.2 units of reach stacker in average. This research is expected to lay a basis for investigating, predicting and developing the local cold storage industry, and more detailed studies will be needed in the future.

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Simulation Analysis of AS/RS Structure Characteristics (시뮬레이션 기법을 이용한 AS/RS 구조적 특성에 관한 연구)

  • Lee, Wook-Gee;Kim, Sang-Ho;Park, Sung-Jin
    • Journal of Digital Convergence
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    • v.3 no.2
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    • pp.9-22
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    • 2005
  • A large scale automated material handling system (AMHS) is simulated using real industrial input data to analyze its performance so that one can scrutinize the critical factors that affect the AS /RS performance. The factors included in this study are line balancing efficiency, the distance between machines, and cycle time of the machines. The performance of AS /RS is measured in terms of R/M utilities that are latter used to classify the AS/RS structure into three types such as Good, Normal, and Poor. Among the three factors considered in this study, the line balance efficiency within each AS/RS is found as the most critical factor which statistically affect the AS/RS performance.

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Simulation Analysis of AS/RS Structure Characteristics (시뮬레이션 기법을 이용한 AS/RS 구조적 특성에 관한 연구)

  • Lee, Uk-Gi;Park, Seong-Jin
    • 한국디지털정책학회:학술대회논문집
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    • 2005.11a
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    • pp.411-424
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    • 2005
  • A large scale automated material handling system (AMHS) is simulated using real industrial input data to analyze its performance so that one can scrutinize the critical factors that affect the AS/RS performance. The factors included in this study are line balancing efficiency, the distance between machines, and cycle time of the machines. The performance of AS/RS is measured in terms of R/M utilities that are latter used to classify the AS/RS structure into three types such as Good, Normal, and Poor. Among the three factors considered in this study, the line balance efficiency within each AS/RS is found as the most critical factor which statistically affect the AS/RS performance.

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