• Title/Summary/Keyword: stiffness modeling

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Vibration Analysis of a Rack and Pinon Typed Feed Drive System for a 5-Head Router Machine (Rack/Pinon 방식의 5-Head 라우터 머신 이송 시스템의 진동해석)

  • Choi, Y.H.;Choi, E.Y.;Jang, S.H.;Ha, J.S.;Cho, Y.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.269-272
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    • 2005
  • In order to prevent a router machine feed drive system from transient operational vibration, this paper presents vibration analysis of a rack and pinion typed feed drive system for a router machine. The feed drive system was mathematically idealized as a 5-degree-of-freedom lumped parameter model. Stiffness parameters of motor-shaft, rack and pinion gears, and machine structure were appropriately considered in the modeling. Computational experiment was carried out to obtain vibrations of the feed drive system during its transient speed operation.

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Vibration Structure of an Electronic Forklift by Using the Finite Element Analysis (유한요소해석을 이용한 전동식 지게차의 진동저감)

  • Park, Chul-Jun;Im, Hyung-Bin;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.693-696
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    • 2007
  • In this paper, vibration sources of an electric forklift are identified and the forklift vibrations are reduced by structural modification by using the finite element analysis. From some experiments, it is also found that resonances occur because the natural frequencies of the forklift exist in usual driving speed range. To vibration sources of the electric forklift, the modeling is designed by using a commercial 3D CAD program CATIA and the finite element model is designed by a using finite element analysis program ANSYS which can perform modal analysis of flexible mode. To shift the natural frequencies out side the driving speed range, the frame part, the connection parts between main body and loader are modified to increase stiffness. It is verified that considerable amount of vibration are reduced by the structural modification.

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Optimum Positioning of Rests Considering Compliance of Grinding Machine, Workpiece and Rests in Cylindrical Traverse Grinding (가로원통연삭시 연삭기와 공작물 및 방진구의 컴플라이언스를 고려한 방진구의 최적위치 선정)

  • 서장렬;이선규
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.173-180
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    • 2000
  • In the process of grinding a long slender type workpiece, such as ballscrew, by the external cylindrical grinding machine, the cylindricity of the workpiece depends on the distance of rests, the stiffness of supports, the diameter and material of workpiece. Conventionally the process needs to be supported by one or more rests to prevent static deflection and vibration. In this paper, the optimal position of the rests was investigated in order to minimize the cylindricity due to the static deflection, by taking compliance of the workpiece and structure into account. In order to obtain the optimal position of rests, a new modeling that is considering the spring effect of all support elements was established. Since it is so complicated to obtain the optimal position analytically for various conditions due to discontinuity, a genetic algorithm u as utilized.

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Research for Magnesium Injection Molding Process (마그네슘 사출성형 공정에 관한 연구)

  • 강태호;김인관;김영수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.882-885
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    • 2002
  • Magnesium alloys are very attractive materials for appling to the development of autemobile parts or electric goods where light weight and higher stiffness. Due to higher ratio of strength vs. weight and stillness vs. weight, various magnesium alloys are well applied in much weight saving design applications though extrusion or die-casting process. However for the requisites of higher strength and weight savings, some new fabrication processes has been and it can be realized though the aid of injection modeling technology. To obtain the parametric data base for the injection molding process, various experiments were executed for AZ91D magnesium alloy. This paper propose the optimum condition of injection temperature, first and second pressure. the process was lined-up successfully often changing the injection unit. fluid pressure system from the conventional plastic injection molding process.

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Laser Welding Application in Car Body Manufacturing

  • Shin, H.O.;Chang, I.S.;Jung, C.H.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.2-7
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    • 2003
  • Laser welding application for car body manufacturing has many advantages in the stiffness and the lightness of vehicle, the productivity of assembly line, and the degree of freedom in design. This presentation will express the innovation of car body manufacturing including parameter optimization, process modeling, and system integration. In this application the investment for systems was cut down dramatically by real time switching over the laser path between two welding stations. Points of technical discussion are as follows; optimization of parameters such as laser power, robot speed and trajectory, compact and useful design of jig & fixture to assure welding quality for 3 sheet-layer zinc-coated steel, system integration between 4㎾ Nd:YAG laser device and the other systems, on-line real time welding quality monitoring system, perfect safety standards for high power laser, minimization of consumption costs such as arc lamp, protective glass for optic, etc. This application was successfully launched mass production line in 2001. The laser-welded line of side panel consists of 122 stitches totally. And the length is about 2.4m.

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Plan IE Design Of Extradosed Bridge Supported by Single Plane Cables (일면지지식 Extradosed교의 계획 및 설계)

  • 이종대;이두화;권소진;김종수;손준상
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.615-620
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    • 2001
  • The aim of this paper is to open up a relatively new type in bridge engineering by introducing plan and design of extradosed bridge which is implemented in Sungnam-Janghowon T/K project. The topic encompasses parametric study including the behavior of the bridge relevant to the cable layout, the distance from pier table to the first cable's location, the height of pylon, the stiffness of cross section and wind vibration to ascertain sectional type of bridge and span length. For the purpose of the knowledge base presented here, the important feature of design is recommended such as modeling method, camber control, finite element analysis and heat hydration of pier table. We can verify the issue related to the characteristics of extradosed bridge as a result of study and design endeavor.

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Compliance Effect Modeling based on Quasi-static Analysis for Real-time Multibody Vehicle Dynamics (실시간 다물체 차량 해석을 위한 준정적법의 컴플라이언스 효과 모델링)

  • Jeong, Wan-Hee;Ha, Kyoung-Nam;Kim, Sung-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1003-1008
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    • 2007
  • Compliance effect consideration method for real-time multibody vehicle dynamics is proposed using quasi-static analysis. The multibody vehicle model without bush elements is used based on the subsystem synthesis method which provides real-time computation on the multibody vehicle model. Reaction forces are computed in the suspension subsystem. According to deformation from the quasi-static analysis using reaction forces and bush stiffness, suspension hardpoint locations and suspension linkage orientation are changed. To validate the proposed method, quarter car simulations of McPherson strut and multilink suspension subsystems. Full car bump run simulations are also carried out comparing with the ADAMS vehicle model with bush elements. CPU times are also measured to see the real-time capabilities of the proposed method.

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Two-dimensional isotropic patterns for core materials in applications to sandwich structures (샌드위치 구조물 내에서의 응용과 관련된 2차원 단위 셀 형상을 지닌 심재에 대한 연구)

  • Kim, Beom-Keun;Christensen, R.M.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.130-135
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    • 2007
  • The mechanical characteristics of three types of core with two-dimensional isotropic patterns-triangular, hexagonal and starcell-were studied in applications to sandwich structures. The Young's modulus and shear modulus were calculated for the three core types in the direction normal to the faces. The compressive buckling strength and shear buckling strength were calculated by modeling each cell wall of the core as a plate under compressive or shear load. To verify this model, tests were conducted on scaled specimens to measures the compressive buckling strength of each core. The bending flexibilities of the three cores were also studied. Compliances for the three cores were measured using biaxial flexural tests. The three isotropic core patterns exhibited distinct characteristics. In the direction normal to the faces, all three cores had the same stiffness. However, the starcell core exhibited high flexibility compared to the other cores, indicating potential for application to curved sandwich structures.

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Kinematics and Dynamics Analysis of Precision stage (정밀 스테이지의 기구 동역학 해석)

  • Ju, Jae-Hwan;Yim, Hong-Jae;Jang, Si-Youl;Jung, Jae-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.677-682
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    • 2007
  • Recently, a precision stage is widely used in the fields of the nano technology. In this paper, the precision stage which consists of linear motor, vision system, light source system and controller, is designed and developed for nano imprint machine. Stiffness design considering resonance frequency is important for the precision stage. A virtual machine simulation is useful for machine development the early design stage. Kinematic and dynamic simulations of XYZ stage are performed. To consider the resonance frequency and vibration effects flexible multibody dynamics are utilized with FE modeling of the structural components.

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Unstable Brake Pad Mode Due to Friction-velocity Slope (마찰 곡선에 의한 불안정 브레이크 패드 모드 해석)

  • Nam, Jaehyun;Kang, Jaeyoung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.12
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    • pp.1206-1212
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    • 2012
  • The brake squeal propensity due to the friction-velocity curve is numerically investigated. The finite element models for the disc and pad are correlated with the modal test. In the friction-engaged system modeling, the friction function is linearized at the equilibrium. The damping term induced by friction-velocity slope is incorporated into the equations of motion. In the complex eigenvalue analysis, it is found that the pad shear mode is very sensitive to the friction curve. The results shows that the squeal propensity of the pad shear mode can be controlled by the design parameters such as pressure and stiffness.