• Resources Recycling
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• v.28 no.2
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• pp.40-45
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• 2019

During steelmaking in EAF, recycled scraps is used as a main material, melted by arc, and electricity use as a main energy. Slag foaming is an important technology for reducing electrical energy. CO gas generated by the reaction between injection carbon and (FeO), [C] and injection {$O_2$}. CO gas generated by this reaction is collected in slag, resulted in slag foaming. In general, the carbon materials used in the EAF process is anthracite and coke. This study investigated the effects of the carbon materials used on slag foaming in the steelmaking process. As a result of this study, the slag foaming height is increased by cokes rather than anthracite, and with an increase in the amount of particles samller than $500{\mu}m$. Based on these results, the application to the operation resulted in increase of slag forming height, reduction of injection carbon, and reduction of electrical energy.

• Resources Recycling
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• v.19 no.1
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• pp.21-26
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• 2010

In order to understand the microwave carbothermic reduction of steelmaking slag to recover Fe, the effects of gas atmosphere and carbon addition on the carbothermic reduction behavior of CaO-$SiO_2$-FeO slag were investigated. It was found that the maximum temperature and the reduction rate were higher in air than in nitrogen atmosphere. In addition, under air atmosphere, the maximum temperature and the reduction rate were increased by increasing the amount of additive carbon. When the carbon equivalent is 5, the maximum temperature reached as high as 1800K and the reduction rate was approximately 90%. As the Carbon equivalent increased further, the maximum temperature and the reduction rate did not change.

• Economic and Environmental Geology
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• v.50 no.1
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• pp.27-34
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• 2017

Mineral carbonation for the storage of carbon dioxide is a CCS option that provides an alternative for the more widely advocated method of geological storage in underground formation. Carbonation of magnesium- or calcium-based minerals, especially the carbonation of waste materials and industrial by-products is expanding, even though total amounts of the industrial waste are too small to substantially reduce the $CO_2$ emissions. The mineral carbonation was performed with steelmaking reduction slag as starting material. The steelmaking reduction slag dissolution experiments were conducted in the $H_2SO_4$ and $NH_4NO_3$ solution with concentration range of 0.3 to 1 M at $100^{\circ}C$ and $150^{\circ}C$. The hydrothermal treatment was performed to the starting material via a modified direct aqueous carbonation process at the same leaching temperature. The initial pH of the solution was adjusted to 12 and $CO_2$ partial pressure was 1MPa for the carbonation. The carbonation rate after extracting $Ca^^{2+}$ under $NH_4NO_3$ was higher than that under $H_2SO_4$ and the carbonation rates in 1M $NH_4NO_3$ solution at $150^{\circ}C$ was dramatically enhanced about 93%. In this condition well-faceted rhombohedral calcite, and rod or flower-shaped aragonite were appeared together in products. As the concentration of $H_2SO_4$ increased, the formation of gypsum was predominant and the carbonation rate decreased sharply. Therefore it is considered that the selection of the leaching solution which does not affect the starting material is important in the carbonation reaction.

• Resources Recycling
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• v.25 no.4
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• pp.54-59
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• 2016

EAF processed slag which contains about 20 ~ 35 weight percent FetO is poured to slag pot and cooled. If we recover Fe from molten slag by the reduction, we will improve steel yield rate and reduce slag quantity poured from the furnace. Usually, carbon is used as a reductant and slag foaming agent in the EAF process. In this experiment, after melt the metal in induction furnace and then add slag with carbon and Al dross powder as a reductant, we investigated the reduction of FetO from slag and change of Phophorus content. As the result, when we use Al dross as a reductant, recovery rate is two times more than carbon. Phosphorus pick up is less than 50ppm with reduction of EAF slag.

• Korean Journal of Materials Research
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• v.20 no.1
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• pp.42-46
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• 2010

Phosphorus exhibits considerable segregation in steelmaking slag. In order to recover phosphorus from slag to $K_3PO_4$ via molten iron, a carbothermic reaction using microwave heating was suggested recently. The carbothermic reduction of phosphorus from slag to molten iron using microwave heating was carried out at 2073K. However, at this temperature the thermodynamic properties of both slag and molten iron cannot be determined experimentally. Therefore, the computational approach of the so-called CALPHAD method is very useful to understand the transfer of phosphorus from slag to metal and to enhance this reaction. In the present investigation, a theoretical study of the reduction behavior of phosphorus in slag was carried out at much lower temperatures using the recently developed thermodynamic database in the FactSage program. The calculated results showed reasonable accordance with the experimental data; namely, the thermodynamic database could be applied successfully to higher temperature reactions. The current study found that higher temperature and high $SiO_2$ concentration are favorable for the recovery of phosphorus from slag.

• Proceedings of the IEEK Conference
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• 2001.10a
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• pp.404-408
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• 2001

This paper focuses on the pilot-scale investigation of direct recycling of electric arc furnace (EAF) stainless steelmaking dust. The direct recycling of EAF dust is to make pellets with the mixture of the dust and the reducing agent carbon, then introduce the pellets to the EAF. The valuable metals in the dust are reduced and get into the steel as the alloying elements. Experiments simulating direct recycling in an EAF were performed using an induction furnace. But it seems difficult to reduce all metal oxides in the dust so that some metal reducing agents added in the late stage of reduction process. The valuable metals in the dust were reduced partly by carbon and partly by metal reducing agent for the economical concern. The recovery of iron, chromium and nickel from the flue dust and the amount of metal oxides in the slag were measured. The results showed that the direct recycling of EAF stainless steelmaking dust is practicable. It wes also found that direct recycling of flue EAF stainless steelmaking dusts does not affect the chemistry and quality of stainless steel produced in the EAF. It is benefit not only for the environmental protection but also for the recovery of valuable metal resources in this way.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2012.05a
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• pp.257-258
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• 2012

With regard to the carbon reduction that has become an international problem, we have examined the effects of compressive strength of the ground granulated blast-furnace slag mortar with the curing temperature. Also, we evaluated the mechanical properties of steel slag powder produced during the steelmaking process in order to examine the possibility as admixture.

• Journal of Soil and Groundwater Environment
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• v.20 no.1
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• pp.7-18
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• 2015

The characteristics of As and heavy metals depend on the oxidation/reduction condition of the soil environment. The most heavy metals are immobilized by the reduction condition whereas As, Fe and Mn become more soluble. Therefore this study estimated the stabilization efficiency of the agricultural paddy soil in the vicinity of the abandoned mine using a flooded column test including analysis of the soil solution, contaminants fractionation and rice grain. Limestone and steelmaking slag were used as amendments for stabilization of the contaminated soil. In an analysis of the soil solution, the mobile characteristics of Fe and Mn, which were used as electron acceptors of the microorganisms, were controlled by increasing the pH by adding alkali amendments. This means that the contaminants combined with Fe and Mn can be stable under flooded reduction condition. However, the concentrations of cationic heavy metals (Cd, Pb, and Zn) were also decreased without amendments because the carbonates produced from microbial respiration increased the pH of the soil solution. In the amended soil, the specific sorbed fraction of As and carbonates fraction of heavy metals were increased when compared to the control soil at the end of the column test. Especially in heavy metals, the increase of carbonates fraction seems to be influenced by alkali amendments rather than microbial respiration. Because of the stabilization effect in the flooded paddy soil, the contents of As and Zn in rice grain from amended soil were lower than that of the control soil. But additional research is needed because of the relatively higher Pb content identified in the rice grain from the amended.

• Resources Recycling
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• v.7 no.3
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• pp.27-35
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• 1998

EAF dust generated from electric arc steelmaking process is classified as "hazardous" materials by tbe environmental regulation because of the existence of water leachable heavy metals such as Fe, Zn, Pb, and Cd. However, Fe and Zn among t the elements in the dust can be recovered to high valuable materials by applying a proper process. Therefore, in order to study t the possibility of recovery of iron from EAF dust, the effect oE carbon content and basicity, of synthesized EAF dust on the reduction rate of iron oxide was studied. Experimental results are as follows: TIle softening and melting temperature of the slag w was illcreased with increasing carbon addition amount [or carbon reduction eqUIvalent. At the carbon addition amount of 100% for carbon reduction equivalent and basicity of 1.7, reduction rate of $Fe_2O$ in the slag was the highest. The reaction order fur reduction of $Fe_2O$ by carbon was nearly first order.

• Korean Journal of Materials Research
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• v.19 no.9
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• pp.473-480
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• 2009

In order to provide the mechanism of nozzle clogging, recovered nozzles for high strength steel grade were examined carefully after continuous casting. The thickness of clogged material in SEN is increased in the following order: from the bottom to the top of the nozzle, upper part of slag line, and the pouring hole. Nozzle clogging material begins to form due the adhesion of metal to nozzle wall, the decarburization, and reduction of oxide in the refractory by Al and Ti in the melt. The reduction of oxide in the refractory by Al and Ti improves the wettability of the melt on the refractory and forms a thin Al-Ti-O layer. Metal containing micro alumina inclusions is solidified on the Al-Ti-O layer, and the solid layer grows due to the heat evolution through the nozzle wall. Thermodynamic calculation has been made for the related reactions. The effect of superheat to the nozzle clogging is discussed on ultra low carbon steel and low carbon steel.