• Title/Summary/Keyword: steel-making

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Development of Side Trimmer with Line Non-Stop (라인 무정지 사이드 트리머 개발)

  • Kim, Sun-Ho;Lee, Jeom-Pan;Cho, Hang-Deuk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.146-150
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    • 2015
  • Steel is produced through the steel-making process with a desired shape by a rolling press. Scrap is removed according to the sheet edge to improve the quality of the product. This machine is called a side trimmer. This study aimed to develop a side trimmer for automatically changing the width of the trimming knife without line stopping. This machine consists of a housing opening device and a turning device. The measuring technologies of sheet width, trimming knife rotation angle, and knife gap for increasing the control accuracy. This experiment was conducted to evaluate the performance of the developed technologies. It was reduced by 10% compared with the operation time of the conventional method.

Prediction for Rolling Force in Hot-rolling Mill Using On-line learning Neural Network (On-line 학습 신경회로망을 이용한 열간 압연하중 예측)

  • Son Joon-Sik;Lee Duk-Man;Kim Ill-Soo;Choi Seung-Gap
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.52-57
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    • 2005
  • In the foe of global competition, the requirements for the continuously increasing productivity, flexibility and quality(dimensional accuracy, mechanical properties and surface properties) have imposed a mai or change on steel manufacturing industries. Indeed, one of the keys to achieve this goal is the automation of the steel-making process using AI(Artificial Intelligence) techniques. The automation of hot rolling process requires the developments of several mathematical models for simulation and quantitative description of the industrial operations involved. In this paper, an on-line training neural network for both long-term teaming and short-term teaming was developed in order to improve the prediction of rolling force in hot rolling mill. This analysis shows that the predicted rolling force is very closed to the actual rolling force, and the thickness error of the strip is considerably reduced.

Prediction for Rolling Force in Hot-rolling Mill Using On-line loaming Neural Network (On-line 학습 신경회로망을 이용한 열간 압연하중 예측)

  • 손준식;이덕만;김일수;최승갑
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.124-129
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    • 2003
  • In the face of global competitor the requirements flor the continuously increasing productivity, flexibility and quality(dimensional accuracy, mechanical properties and surface properties) have imposed a major change on steel manufacturing industries. Indeed, one of the keys to achieve this goal is the automation of the steel-making process using AI(Artificial Intelligence) techniques. The automation of hot rolling process requires the developments of several mathematical models fir simulation and quantitative description of the industrial operations involved. In this paper, a on-line training neural network for both long-term teaming and short-term teaming was developed in order to improve the prediction of rolling force in hot rolling mill. This analysis shows that the predicted rolling force is very closed to the actual rolling force, and the thickness error of the strip is considerably reduced.

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A Study on the Development of Lightweight Wall for Sound Transmission Loss and Field Test Results of the Dry-Wall System (차음성능이 향상된 경량벽체 개발 및 성능평가 연구)

  • 이병권;배상환;홍천화
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.699-704
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    • 2004
  • As being inconvenient to apply reinforced concrete structure to high-rise buildings, it is applied steel structured system. Therefore light-weight wall systems are applied as partition wall to reduce the self-load of the building. But, the required performances of a light-weight wall are not evaluated systematically. As a field survey result, partition walls of house-to-house were not showed their respected performances, so the dwellers are feel so worse the quality of the whole building. In steel-structured high-rise buildings especially, occupant's dissatisfaction concerned indoor noise was high because curtain wall systems having a high air-tight performance isolate the outdoor noise making masking effect. Therefore wall systems which have high performances of sound insulation and air-tightness are required in high-rise buildings. As a result, a new drywall system was presented and the performance was verified with field test.

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The manufacturing process analysis and design of the forged turbine rotor by using the numerical analysis technique (수치해석 기법을 이용한 발전용 단조 로타의 제조 공정 분석 및 공정 설계)

  • 조종래;김동권;이정호;이부윤;이명렬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.06a
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    • pp.25-34
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    • 1995
  • Large-scale low-alloy steel shafts, used in the manufacture of steam turbine, are produced by ingot making, forging and heat treatemtn processes. The numerical analysis techniques are introduced to analyze and design the working conditions in each process. The solidification of a steel ingot is studied through the finite element method. The open die press forging and quenching process are simulated by viscoplastic and elastic-plastic finite element method, respectively. Thus numerical analysis techniques are very useful tools to study favorable working conditions for better and more desirable product quality.

The Analysis of Width Deformation Behavior in Thin Slab Casting and Rolling Process (박슬라브 열간압연공정에서 폭거동해석)

  • 박해두;김형전;송길호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.249-252
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    • 1997
  • Mini-mill process which is one of the new steel making process to be able to produce the hot rolled strip by thin slab caster, was completed in the kwangyang steel work. The new process was constructed liquid core deduction, tandem reduction unit, induction heater, coil box and finishing mill to be varied width. Therefore, in oder to make sure of target strip width, analysis of actual plant data was done to fine out amount of width deviation. Finally, the predication system of width in the mini-mill process was developed to included temperature caculation model.

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금속용탕면 높이 측정을 위한 거리센서의 특성

  • 이왕하;임태균;박상덕
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.590-596
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    • 1994
  • In a CGL(Continuous Galvanizing Line) in steel making plants, zinc-coated steel sheets are produced. These sheets are used where long running corrosion resistivity is required. During the coating process top dross is produced, being harmful to the quality of the coating. To collect and remove this top dross, an automation system is developed consisting of a robot and its carriage system, a pot level sensor, a system controller, and specialtools. Forthe first, the level of the pot must be measured and fed back to the robot controller to avoid submersion of the robot hand in the hot pot. In this paper,acoustic and laser distance sensors are tested for the appropriate pot lvel sensor, especially the former in the view point of hot environment.

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Effects of Main Girder Beams with Struts on Lateral Earth Pressure in Braced Excavation (버팀굴착에서 횡방향 토압에 대한 스트러트 주형보의 영향)

  • Kim, Gi-Beom;Ban, Jae-Ki;Joh, Sung-Ho;Chung, Young-Soo;Kim, Seok-Chul
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.606-611
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    • 2009
  • MiStrut is a new method to establish structural stability in designing braced excavations by making a rigid connection between top-level steel beams and soldier beams. MiStrut has a function of working as a strut as well as supporting cover plates of top-level steel beams. The structural mechanism of MiStrut is supposed to reduce flexural deformation of soldier beams, which may lead to reduced lateral earth pressures behind excavation. In this research, for verification of the performance of MiStrut, shear-wave velocities of subsurface soil before and after excavation was compared. The rigid connection of main girder beams with soldir beams reduced shear-wave velocity by 67% and lateral earth pressures by 90%, which indicates that MiStrut is effective development in reducing lateral earth pressures on braced excavation.

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Laser-Aided Direct Metal Deposition (DMD) Technology (레이저를 이용한 직접금속조형(DMD) 기술)

  • 지해성;서정훈
    • Korean Journal of Computational Design and Engineering
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    • v.8 no.3
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    • pp.150-156
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    • 2003
  • Direct Metal Deposition (DMD) is a new additive process producing three-dimensional metal components or tools directly from CAD data, which aims to take mold making and metalworking in an entirely new direction. It is the blending of five common technologies: lasers, CAD, CAM, sensors and materials. In the resulting process, alternatively called laser cladding, an industrial laser is used to locally heat a spot on a tool-steel work piece or platform, forming a molten pool of metal. A small stream of powdered tool-steel metal is then injected into the metal pool to increase the size of the molten pool. By moving the laser beam back and forth, under CNC control, and tracing out a pattern determined by a computerized CAD design, the solid metal part is eventually built line-by-line, one layer at a time. DMD produces improved material properties in less time and at a lower cost than is possible with traditional fabrication technologies.

A Numerical Analysis Study on the Reheating crack around Welded Joint of Pressure Vessel with 2$\frac {1}{4}$Cr-1Mo Steel (2$\frac {1}{4}$ Cr-1Mo강 압력용기 Nozzle 용접이음부의 재열균열에 관한 수치해석적 연구)

  • 김종명
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.88-94
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    • 2000
  • Recently various pressure vessels like an atomic reactor and plant facilities become more larger and are needed to bear in both very high temperature and pressure condition. And in making such a high pressure vessels the amount of annual usage of 2 $\frac {1}{4}$ Cr-1Mo steels which are predominant to resist high temperature high pressure and corrosive circumstances are increasing. But despite of this advantage of 2 $\frac {1}{4}$Cr-1Mo steel. when PWHT(post welding heat treatment) is carried out lots of reheating cracks are occur. In this reason it is strongly needed to study and examine the mechanical behavior of welded joints through welding to PWHT process. So in this study welded nozzle of pressure vessel where reheat cracks are frequently occur are selected for analysis the crack-occurrence mechanism.

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