• Title/Summary/Keyword: steel-free

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OVERVIEW OF FUSION BLANKET R&D IN THE US OVER THE LAST DECADE

  • ABDOU M. A.;MORLEY N. B.;YING A. Y.;SMOLENTSEV S.;CALDERONI P.
    • Nuclear Engineering and Technology
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    • v.37 no.5
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    • pp.401-422
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    • 2005
  • We review here research and development progress achieved in US Plasma Chamber technology roughly over the last decade. In particular, we focus on two major programs carried out in the US: the APEX project (1998-2003) and the US ITER TBM activities (2003-present). The APEX project grew out of the US fusion program emphasis in the late 1990s on more fundamental science and innovation. APEX was commissioned to investigate novel technology concepts for achieving high power density and high temperature reactor coolants. In particular, the idea of liquid walls and the related research is described here, with some detailed examples of liquid metal and molten salt magnetohydrodynamic and free surface effects on flow control and heat transfer. The ongoing US ITER Test Blanket Module (TBM) program is also described, where the current first wall/blanket concepts being considered are the dual coolant lead lithium concept and the solid breeder helium cooled concepts, both using ferritic steel structures. The research described for these concepts includes both thermofluid MHD issues for the liquid metal coolant in the DCLL, and thermomechanical issues for ceramic breeder packed pebble beds in the solid breeder concept. Finally, future directions for ongoing research in these areas are described.

Exact vibration and buckling analyses of arbitrary gradation of nano-higher order rectangular beam

  • Heydari, Abbas
    • Steel and Composite Structures
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    • v.28 no.5
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    • pp.589-606
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    • 2018
  • The previous studies reflected the significant effect of neutral-axis position and coupling of in-plane and out-of-plane displacements on behavior of functionally graded (FG) nanobeams. In thin FG beam, this coupling can be eliminated by a proper choice of the reference axis. In shear deformable FG nanobeam, not only this coupling can't be eliminated but also the position of neutral-axis is dependent on through-thickness distribution of shear strain. For the first time, in this paper it is avoided to guess a shear strain shape function and the exact shape function and consequently the exact position of neutral axis for arbitrary gradation of higher order nanobeam are obtained. This paper presents new methodology based on differential transform and collocation methods to solve coupled partial differential equations of motion without any simplifications. Using exact position of neutral axis and higher order beam kinematics as well as satisfying equilibrium equations and traction-free conditions without shear correction factor requirement yields to better results in comparison to the previously published results in literature. The classical rule of mixture and Mori-Tanaka homogenization scheme are considered. The Eringen's nonlocal continuum theory is applied to capture the small scale effects. For the first time, the dependency of exact position of neutral axis on length to thickness ratio is investigated. The effects of small scale, length to thickness ratio, Poisson's ratio, inhomogeneity of materials and various end conditions on vibration and buckling of local and nonlocal FG beams are investigated. Moreover, the effect of axial load on natural frequencies of the first modes is examined. After degeneration of the governing equations, the exact new formulas for homogeneous nanobeams are computed.

Structural Evaluation on HIC Transport Packaging under Accident Conditions (HIC 운반용기의 사고조건에 대한 구조평가)

  • Chung Sung-Hwan;Kim Duck-Hoi;Jung Jin-Se;Yang Ke-Hyung;Lee Heung-Young
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.3 no.3
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    • pp.231-236
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    • 2005
  • HIC transport packaging to transport a high integrity container(HIC) containing dry spent resin generated from nuclear power plants is to comply with the regulatory requirements of Korea and IAEA for Type B packaging due to the high radioactivity of the content, and to maintain the structural integrity under normal and accident conditions. It must withstand 9 m free drop impact onto an unyielding surface and 1 m drop impact onto a mild steel bar in a position causing maximum damage. For the conceptual design of a cylindrical HIC transport package, three dimensional dynamic structural analysis to ensure that the integrity of the package is maintained under all credible loads for 9 m free drop and 1 m puncture conditions were carried out using ABAQUS code.

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Resistance of Cementitious Binders against a Fall in the pH at Corrosion Initiation

  • Song, Ha-Won;Jung, Min-Sun;Ann, Ki Yong;Lee, Chang-Hong
    • Corrosion Science and Technology
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    • v.8 no.3
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    • pp.110-115
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    • 2009
  • At the onset of corrosion of steel in concrete, hydrogen ions usually evolve in the process of electrochemical reaction, thereby decreasing the pH of the pore solution, which can be buffered by cement hydration products, as being representatively illustrated by calcium hydroxide. Hence, a fall in the pH is dependent on properties of cement hydration (i.e. hydration products and degree of hydration). The present study tested acid neutralization capacity (ANC) of cementitious binders of OPC(Ordinary Portland Cement), 30% PFA(Pulverized Fuel Ash), 60% GGBS(Ground Granulated Blast Furnace Slag), 10% SF(Silica Fume) to quantify the resistance of cement matrix to a pH fall. Cement pastes were cast at 0.4 of a free W/C ratio with 1.5% chlorides by weight of binder in cast. Powder samples obtained crushed and ground specimen after 200 days of curing were diluted in still water combined with different levels of 1M nitric acid solution, ranging from 0.5 to 20 mol/kg. Then, the pH of diluted solution was monitored until any further change in the pH did not take place. It was seen that the pH of the diluted solution gradually decreased as the molar amount of nitric acid increased. At some particular values of the pH, however, a decrease in the pH was marginal, which can be expressed in the peak resistances to a pH fall in the ANC curve. The peaks occurred at the variations in the pH, depending on binder type, but commonly at about 12.5 in the pH, indicate a resistance of precipitated calcium hydroxide. The measurement of water soluble chloride at the end of test showed that the amount of free chloride was significantly increased at the pH corresponding to the peaks in the ANC curve, which may reflect the adsorption of hydration products to chlorides.

Alloy Design and Properties of Ni based Superalloy LESS 1: I. Alloy Design and Phase Stability at High Temperature (Ni기 초내열 합금 LESS 1의 합금설계 및 평가: I. 합금 설계 및 고온 상 안정성 평가)

  • Youn, Jeong Il;Kang, Byung Il;Choi, Bong Jae;Kim, Young Jig
    • Journal of Korea Foundry Society
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    • v.33 no.5
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    • pp.215-225
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    • 2013
  • The alloys required for fossil power plants are altered from stainless steel that has been used below $600^{\circ}C$ to Ni-based alloys that can operate at $700^{\circ}C$ for Hyper Super Critical (HSC) steam turbine. The IN740 alloy (Special Metals Co. USA) is proposed for improved rupture strength and corrosion resistance at high temperature. However, previous studies with experiments and simulations on stable phases at about $700^{\circ}C$ indicated the formation of the eta phase with the wasting of a gamma prime phase, which is the most important reinforced phase in precipitation hardened Ni alloys, and this resulted in the formation of precipitation free zones to decrease the strength. On the basis of thermodynamic calculation, the new Ni-based superalloy named LESS 1 (Low Eta Sigma Superalloy) was designed in this study to improve the strengthening effect and structure stability by depressing the formation of topologically close packed phases, especially sigma and eta phases at high temperature. A thermal exposure test was carried out to determine the microstructure stability of LESS 1 in comparison with IN740 at $800^{\circ}C$ for 300 hrs. The experimental results show that a needle-shaped eta phase was formed in the grin boundary and it grew to intragrain, and a precipitation free zone was also observed in IN740, but these defects were entirely controlled in LESS 1.

Development of Preheat-free 800 MPa GMA Welding Consumable (800MPa급 무예열 GMA 용접재료 개발)

  • Kim, Hee-Jin;Seo, J.S.;Park, H.K.;Park, C.K.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.39-39
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    • 2009
  • 고강도강의 용접성은 저온균열 저항성으로 대변되는데, TMCP강과 HSLA강 등이 개발되면서 고강도강의 저온균열저항성이 크게 향상되어 무예열 용접성이 확보되었다. 그러나 용접재료 측면에서는 그에 상응하는 재료의 개발이 지연되어 용착금속부에서의 저온균열이 심각한 문제로 대두되고 있는 실정이다. 이러한 문제는 800 MPa급인 HY-100강재를 HSLA-100강으로 대체하는 과정에서 현실적인 문제로 제기 되었다. 즉 HSLA강은 용접 예열이 필요치 않았으나 기존의 용접재료, 즉 HY-100 강재에 사용하던 용접재료를 사용하게 되면 용착금속부에서 저온균열이 발생하여 용접예열을 생략할 수 없다는 판단에 이르게 되었던 것이다. 이에 본 연구의 목적은 HSLA-100강을 무예열 용접할 수 있는 GMA 용접와이어 개발하는 것이며, 구체적인 개발 목표는 무예열 용접조건에서 800 MPa 이상의 인장강도를 가지며 $-50^{\circ}C$에서의 충격인성이 50 J 이상인 GMA 용접와이어 개발하는 것이다. 이러한 용접재료를 합금설계함에 있어 무예열 용접성을 확보하기 위하여 용접재료의 탄소함량을 0.01% 수준으로 하고, 용착금속의 인장강도와 저온 충격치에 미치는 Mn과 Mo 함량의 영향을 검토하고 각각의 조성을 실험계획법으로 확정하였다. 그리고 확산성수소량에 따른 저온균열 발생 여부를 확인하여 무예열용접성을 확보하기 위해서는 확산성수소량이 3ml/100g 이하가 되어야 한다는 사실을 실험적으로 확인하였다. 그리고 이를 달성하기 위해서는 원자재인 와이어로드의 표면 품질이 중요하다는 사실도 확인할 수 있었다. 다음으로는 실험계획법에 의거하여 선정된 합금조성의 신뢰성을 검증하기 위하여 800kg 중량의 시제품을 생산하였으며, 생산된 시제품에 대해서는 실험계획법에서 사용한 Ar+5%CO2외에도 Ar+20%CO2를 적용하여 보호가스의 영향을 검토하였다. 검토 과정에서 Ar+20%CO2용으로 사용하기 위해서는 용접재료의 Si 및 Mn 함량이 상향조정되어야 함을 확인할 수 있었다. 그리고 탄소함량을 0.05% 수준으로 증가시키면 Mo 함량을 크게 저하시킬 수 있음도 확인할 수 있었다. 이러한 과정을 거쳐 개발된 GMA 용접재료는 무예열 용접조건에서 저온균열이 발생하지 않았으며, 인장강도는 830 MPa이었으며 $-50^{\circ}C$에서의 충격치는 90 J 이상이었다.

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Vibration of Rectangular Plates (직사각형판(直四角形板)의 진동해석(振動解析))

  • Keuck-Chun,Kim;Tae-Young,Chung
    • Bulletin of the Society of Naval Architects of Korea
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    • v.14 no.1
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    • pp.1-10
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    • 1977
  • The major objects of this report are to supplement data of natural frequencies of thin elastic rectangular plates to the available data, and to give an experimental verification for natural frequencies obtained by Rayleigh-Ritz method, the generation set of which are eigenfunctions of Euler beams. For the first object the following five models, for which data only for the fundamental mode or data only for square plates are available, are adopted; (1) two opposed edges are clamped and the other two opposed edges simply supported (C-C, S-S), (2) one edge is simply supported and the other three edges clamped (C-C, C-S), (3) one edge is free and the other three edges clamped (C-C, C-F), (4) two adjacent edges are clamped and the other two adjacent edges free (C-F, C-F). For the (C-C, S-S) model the frequency equation obtained with the mode shapes assumed as of a single trigonometric series is solved. And for the other four models Rayleigh-Ritz method taking eigenfunctions of Euler beams as the generating set is applied. The numerical examples are obtained up to the fourth, the fifth or the sixth order depending on the range of the aspect ratio (0.1-10.0). The number of terms in the generating set for Rayleigh-Ritz method is fifteen for all models. For the experiment three models made of 3.2mm thickness mild steel plate for general structure use were prepared in following size; $300mm{\times}600mm,\;600mm{\times}600mm\;and\;900mm{\times}600mm$. Their boundary conditions are made to fit (C-C, C-F) condition. From the experiment mechanical impedance curves based on the frequency response method were obtained together with phase relation diagrams. The experimental data are resulted in good conformity to calculated values.

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An efficient hyperbolic shear deformation theory for bending, buckling and free vibration of FGM sandwich plates with various boundary conditions

  • Abdelaziz, Hadj Henni;Meziane, Mohamed Ait Amar;Bousahla, Abdelmoumen Anis;Tounsi, Abdelouahed;Mahmoud, S.R.;Alwabli, Afaf S.
    • Steel and Composite Structures
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    • v.25 no.6
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    • pp.693-704
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    • 2017
  • In this research, a simple hyperbolic shear deformation theory is developed and applied for the bending, vibration and buckling of powerly graded material (PGM) sandwich plate with various boundary conditions. The displacement field of the present model is selected based on a hyperbolic variation in the in-plane displacements across the plate's thickness. By splitting the deflection into the bending and shear parts, the number of unknowns and equations of motion of the present formulation is reduced and hence makes them simple to use. Equations of motion are obtained from Hamilton's principle. Numerical results for the natural frequencies, deflections and critical buckling loads of several types of powerly graded sandwich plates under various boundary conditions are presented. The accuracy of the present formulation is demonstrated by comparing the computed results with those available in the literature. As conclusion, this theory is as accurate as other theories available in the literature and so it becomes more attractive due to smaller number of unknowns.

Structural evaluation of all-GFRP cable-stayed footbridge after 20 years of service life

  • Gorski, Piotr;Stankiewicz, Beata;Tatara, Marcin
    • Steel and Composite Structures
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    • v.29 no.4
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    • pp.527-544
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    • 2018
  • The paper presents the study on a change in modal parameters and structural stiffness of cable-stayed Fiberline Bridge made entirely of Glass Fiber Reinforced Polymer (GFRP) composite used for 20 years in the fjord area of Kolding, Denmark. Due to this specific location the bridge structure was subjected to natural aging in harsh environmental conditions. The flexural properties of the pultruded GFRP profiles acquired from the analyzed footbridge in 1997 and 2012 were determined through three-point bending tests. It was found that the Young's modulus increased by approximately 9%. Moreover, the influence of the temperature on the storage and loss modulus of GFRP material acquired from the Fiberline Bridge was studied by the dynamic mechanical analysis. The good thermal stability in potential real temperatures was found. The natural vibration frequencies and mode shapes of the bridge for its original state were evaluated through the application of the Finite Element (FE) method. The initial FE model was created using the real geometrical and material data obtained from both the design data and flexural test results performed in 1997 for the intact composite GFRP material. Full scale experimental investigations of the free-decay response under human jumping for the experimental state were carried out applying accelerometers. Seven natural frequencies, corresponding mode shapes and damping ratios were identified. The numerical and experimental results were compared. Based on the difference in the fundamental natural frequency it was again confirmed that the structural stiffness of the bridge increased by about 9% after 20 years of service life. Data collected from this study were used to validate the assumed FE model. It can be concluded that the updated FE model accurately reproduces the dynamic behavior of the bridge and can be used as a proper baseline model for the long-term monitoring to evaluate the overall structural response under service loads. The obtained results provided a relevant data for the structural health monitoring of all-GFRP bridge.

Vibration analysis of FG porous rectangular plates reinforced by graphene platelets

  • Zhou, Changlin;Zhang, Zhongxian;Zhang, Ji;Fang, Yuan;Tahouneh, Vahid
    • Steel and Composite Structures
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    • v.34 no.2
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    • pp.215-226
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    • 2020
  • The aim of this study is to investigate free vibration of functionally graded porous nanocomposite rectangular plates where the internal pores and graphene platelets (GPLs) are distributed in the matrix either uniformly or non-uniformly according to three different patterns. The elastic properties of the nanocomposite are obtained by employing Halpin-Tsai micromechanics model. The GPL-reinforced plate is modeled using a semi-analytic approach composed of generalized differential quadrature method (GDQM) and series solution adopted to solve the equations of motion. The proposed rectangular plates have two opposite edges simply supported, while all possible combinations of free, simply supported and clamped boundary conditions are applied to the other two edges. The 2-D differential quadrature method as an efficient and accurate numerical tool is used to discretize the governing equations and to implement the boundary conditions. The convergence of the method is demonstrated and to validate the results, comparisons are made between the present results and those reported by well-known references for special cases treated before, have confirmed accuracy and efficiency of the present approach. New results reveal the importance of porosity coefficient, porosity distribution, graphene platelets (GPLs) distribution, geometrical and boundary conditions on vibration behavior of porous nanocomposite plates. It is observed that the maximum vibration frequency obtained in the case of symmetric porosity and GPL distribution, while the minimum vibration frequency is obtained using uniform porosity distribution.