• Title/Summary/Keyword: steel specimen

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Fatigue Crack Growth Characteristics of 9% Ni Steel Welded Joint for LNG Storage Tank at Low Temperature (LNG 저장탱크용 9% Ni강 용접부의 저온피로균열진전 특성)

  • Kim, Jae-Hoon;Shim, Kyue-Taek;Kim, Young-Kyun;Ahn, Byoung-Wook
    • Journal of Welding and Joining
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    • v.28 no.5
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    • pp.45-50
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    • 2010
  • The fatigue crack growth characteristics of base metal and weld joint of 9% Ni steel for LNG storage tank was carried out using CT specimen at room temperature and $-162^{\circ}C$. Fatigue crack growth rate of base and weld metals at RT and $-162^{\circ}C$ was coincided with a single line independent of the change of stress ratio and temperature. In the region of lower stress intensity factor range, fatigue crack growth rate at $-162^{\circ}C$ was slower than that at RT, and the slop of fatigue crack growth rate at $-162^{\circ}C$ increased sharply with propagating of fatigue crack, fatigue crack growth rate at RT and $-162^{\circ}C$ was intersected near the region of $2{\times}10-4\;mm$/cycle, and after the intersection region, fatigue crack growth rate at $-162^{\circ}C$ was faster than that at RT. The micro-fracture mechanism using SEM shows the ductile striation in the stable crack growth region. Also the defects of weld specimen after fatigue testing were detected using the A scan of ultrasonic apparatus.

Effect of Coating Thickness on Microstructures and Tensile Properties in Yb:YAG Disk Laser Welds of Al-Si Coated Boron Steel (Al-Si 용융 도금된 보론강의 Yb:YAG 디스크 레이저 용접부의 미세조직과 인장성질에 미치는 도금두께의 영향)

  • Cao, Wei-Ye;Kong, Jong-Pan;Ahn, Yong-Nam;Kim, Cheol-Hee;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.31 no.3
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    • pp.66-75
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    • 2013
  • In this study, the effect of coating thickness($20{\mu}m$ and $30{\mu}m$) on microstructure and tensile properties in Yb:YAG disk laser welds of Al-Si-coated boron steel (1.2mmt) was investigated. In the case of as welds, the quantity of ferrite was found to be higher in base metal than that in HAZ (Heat Affected Zone) and fusion zone, indicating, fracture occurrs in base metal, and the fracture position is unrelated to the coating thickness. Furthermore, yield strength, tensile strength of base metal and welded specimens showed similar behavior whereas elongation was decreased. On the other hand, base metal and HAZ showed existence of martensite after heat treatment, the fusion zone indicated the presence of full ferrite or austenite and ferrite during heat treatment ($900^{\circ}C$, 5min), After water cooling, austenite was transformed to martensite, and the quantity of ferrite in fusion zone was higher as compared with in base metal, resulting in sharply decrease of yield strength, tensile strength and elongation, which leads to fracture occured at fusion zone. In particular, results showed that because the concentration of Al was higher in 30um coating layer specimen than that of 20um coating specimen, after heat treatment, producing a higher quantity of ferrite was higher after heat treatment in the fusion zone; howevers, it leads to a lower tensile property.

Characteristics of High Frequency Ultrasonic Transducer Employing Polyvinylidene Fluoride and Detectability of Flaw in Cr-Ni Steel (PVDF 수침용 고주파수 초음파 탐촉자의 검출장과 Cr-Ni 강에서의 결함 검출능 측정)

  • Kim, Byoung-Geuk;Lee, S.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.1
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    • pp.23-30
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    • 1997
  • Recently high frequency ultrasonic transducers to employ polyvinylidene fluoride(PVDF) or polyvinylidene fluoride trifluoroethylene P(VDF-TrFE) have been used to detect small flaws in immersion testing. The detection field depending on the water path between the transducer and a specimen and the path in a tested specimen was measured using a PVDF transducer with nominal frequency 80MHz. Also, C-scan and B-scan were performed for the specimens made of Cr-Ni steel with the artificial flaws, the flat-bottom holes with diameter ranging from $50{\mu}m$ to $560{\mu}m$ at 12mm depth. As the result, the flaws with diameter larger than $280{\mu}m$ were detected, but the flaws with the ratio of diameter to wavelength smaller than about 0.48 were not detected. That the smaller flaws could not be detected was attributed to the attenuation of high frequency components in the steel specimens.

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A Study of New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment(I) (내열강 용접부의 크리프 평가 신기술 개발에 관한 연구)

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.30-30
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    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen(l0×10×0.5mm). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at 600℃. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

A Study on New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment (I) (내열강 용접부의 크리프 평가 신기술 개발에 관한 연구(I))

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.754-761
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    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen($10{\times}10{\times}0.5mm$). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at $600^{\circ}C$. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

Fatigue Strength in Aged Turbine Rotor Steel (시효 열화시킨 터빈 로터강의 피로강도에 관한 연구)

  • 서창민;허정훈;이해무;서덕영
    • Journal of Ocean Engineering and Technology
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    • v.10 no.2
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    • pp.77-87
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    • 1996
  • The estimation of the remaining life for the aged components in power plant as well as chemical and peroleum plants has been recently coberned. The raw materials used in this syudy are the 1Cr-1Mo-0.25V rotor steel which intensified P and S compositions along with the nominal compositions of ASTM A470 standard. Five kinds of specimens with the different degradation levels were prepared by isothermal aging teat treatment at $630^{\circ}C$ The mechanical properties and fatigue strength of virgin and aged 1Cr-1Mo-0.25V rotor steel have been inbestigated through the hardness, tensile, fatigue test, SEM fractograph and EDS analysis at room temperature. Thus, the data of aged specimens were compared with those of virgin specimen to evaluate the aging effects. The main results obtained in this study are as follows; The decrease of the hardness due to degradation was distinguished until 50, 000hrs simulated service time. And is was confirmed that the considerable amount of P, Mn, Cr and S was precipitated at the grain boundary of aged material through the SEM and EDS analysis. The fatigue strength of 25, 000, 50, 000, 75, 000 and 100, 000hrs aged material was decreased 29.5%, 24.4%, 28.6%, 35.7% than that of virgin material at $10^7$ cycles of room temperature. The major cracks of virgin and aged materials initiated at the inclusions including Si, P and Mn compositions which were located at the outer periphery of the specimen.

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Evaluation of Steel-Pipe Connections in Plastic Greenhouse Using Bending Test (플라스틱 온실의 강관 이음부 휨성능 분석)

  • Choi, Man-Kwon;Ryu, Hee-Ryong;Cho, Myeong-Whan;Yu, In-Ho
    • Journal of Bio-Environment Control
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    • v.27 no.4
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    • pp.391-399
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    • 2018
  • In this paper, experimental study performed on steel-pipe connections for structural members of a greenhouse is presented. By those experiments performed, bending moment, deformation and stress distribution of specimens were investigated under four point bending test. The bending performance according to connection method using pin and the stretching is also investigated. The results of bending performance of the no connection specimen were compared to those of other connection specimens. The pin and stretching connection specimens showed lower banding performance than the no connection specimen. The stretching connection method was relatively higher bending performance than the pin connection specimens. According to the results, we proposed the connection method with good bending performance that can be applied to steel-pipe connection in greenhouse.

Estimating properties of reactive powder concrete containing hybrid fibers using UPV

  • Nematzadeh, Mahdi;Poorhosein, Reza
    • Computers and Concrete
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    • v.20 no.4
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    • pp.491-502
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    • 2017
  • In this research, the application of ultrasonic pulse velocity (UPV) test as a nondestructive method for estimating some of the mechanical and dynamic properties of reactive powder concrete (RPC) containing steel and polyvinyl alcohol (PVA) fibers, as well as their combination was explored. In doing so, ten different mix designs were prepared in 19 experimental groups of specimens containing three different volume contents of steel fibers (i.e., 1, 2, and 3 %) and PVA fibers (i.e., 0.25, 0.5, and 0.75 %), as well as hybrid fibers (i.e., 0.25-0.75, 0.5-0.5, and 0.75-0.25 %). The specimens in these groups were prepared under the two curing regimes of normal and heat treatment. Moreover, the UPV test results were employed to estimate the compressive strength, dynamic modulus, shear modulus, and Poisson's ratio of the RPC concrete and to investigate the quality level of the used concrete. At the end, the effect of the specimen shape and in fact the measuring distance length on the UPV results was explored. The results of this research suggest that the steel fiber-containing RPC specimens demonstrate the highest level of ultrasonic pulse velocity as well as the highest values of the mechanical and dynamic properties. Moreover, heat treatment has a positive effect on the density, UPV, dynamic modulus, Poisson's ratio, and compressive strength of the RPC specimens, whereas it leads to a negligible increase or decrease in the shear modulus and static modulus of elasticity. Furthermore, the specimen shape affects the UPV of fiber-lacking specimens while negligibly affecting that of fiber-reinforced specimens.

Effect of Concrete Water-Binder Ratio and Mineral Admixture on Corrosion Estimation by Electro-Chemical Method (콘크리트 물-결합재비 및 광물질 혼화재가 전기-화학적 기법에 의한 부식 평가에 미치는 영향)

  • Yang, Eun-Ik;Choi, Yoon-Suk;Han, Sang-Hun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.2
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    • pp.75-81
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    • 2010
  • In this study, when concrete properties are changed by concrete mix proportions or blending of admixtures, the characteristics of electro-chemical method for corrosion assessment of the embedded steel are compared and its causes are analyzed. According to the results, when the ratio of corroding area was less than 10%, the half-cell method was affected by concrete properties. In the case of specimen blended admixtures, it is possible to assess the high-corroded steel qualitatively using the half-cell method. For the polarization resistance method, though the corroding area was less than 10%, it has not affected by concrete properties. However, in case of specimen blended admixtures, the corrosion level of steel was underestimated than OPC specimens having a similar corroding area.

Axial compressive behavior of concrete-encased CFST stub columns with open composite stirrups

  • Ke, Xiaojun;Ding, Wen;Liao, Dingguo
    • Advances in concrete construction
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    • v.12 no.5
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    • pp.399-409
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    • 2021
  • The existing method to improve the coordination performance of the inner and outer parts of concrete-encased concrete-filled steel tube (CFST) composite columns by increasing the volume-stirrup ratio causes difficulties in construction due to over-dense stirrups. Thus, this paper proposes an open polygonal composite stirrup with high strength and high ductility CRB600H reinforced rebar, and seventeen specimens were constructed, and their axial compressive performance was tested. The main parameters considered were the volume-stirrup ratio, the steel tube size, the stirrup type and the stirrup strength. The test results indicated: For the specimens restrained by open octagonal composite stirrups, compared with the specimen of 0.5% volume-stirrup ratio, the compressive bearing capacity increased by 14.6%, 15.7% and 21.5% for volume-stirrup ratio of 0.73%, 1.07% and 1.61%, respectively. For the specimens restrained by open composite rectangle stirrups, compared with the specimen of 0.79% volume-stirrup ratio, the compressive bearing capacity increased by 7.5%, 6.1%, and -1.4% for volume-stirrup ratio of 1.12%, 1.58% and 2.24%, respectively. The restraint ability and the bearing capacity of the octagonal composite stirrup are better than other stirrup types. The specimens equipped with open polygonal composite stirrup not only had a higher ductility than those with the traditional closed-loop stirrup, but they also had a higher axial bearing capacity than those with an HPB300 strength grades stirrup. Therefore, the open composite stirrup can be used in practical engineering. A new calculation method was proposed based on the stress-strain models for confined concrete under different restrain conditions, and the predicted value was close to the experimental value.