• Title/Summary/Keyword: steel specimen

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Design Optimization of Automotive Rear Cross Member with Cold-rolled Ultra High Strength Steel (냉연 초고강도강 적용 차량용 리어 크로스 멤버 형상 설계 변수 최적화)

  • J. Y. Kim;S. H. Kim;D. H. Choi;S. Hong
    • Transactions of Materials Processing
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    • v.33 no.2
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    • pp.103-111
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    • 2024
  • With the increasing global interest in carbon neutrality, the automotive industry is also transitioning to the production of eco-friendly cars, specifically electric vehicles. In order to achieve comparable driving distances to internal combustion engine vehicles, the application of high-capacity battery packs has led to an increase in vehicle weight. To achieve light-weighting and durability requirements of automotive components simultaneously, there is a demand for research on the application of Ultra-High Strength Steel (UHSS). However, when manufacturing chassis components using UHSS, there are challenges related to fracture defects due to lower elongation compared to regular steel sheets, as well as spring-back issues caused by high tensile strength. In this study, a simulated specimen that is not affected by the property changes of four materials was designed to improve formability of the rear cross member, which is the most challenging automotive chassis component. The influence and correlation of material-specific variables were analyzed through finite element analysis (FEA) for each material with tensile strength of 440, 590, 780, and 980 MPa grades, resulting in the development of a predictive equation. To validate the equation, the simulated specimens of 980 MPa grade were produced from the test molds. Then the reliability of the FEA and predictive equation was verified with measured specimen data using a 3D scanner. The results of this study can be proposed to improve the formability of UHSS chassis components in future researches.

Seismic behavior of concentrically steel braced frames and their use in strengthening of reinforced concrete frames by external application

  • Unal, Alptug;Kaltakci, Mevlut Yasar
    • Steel and Composite Structures
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    • v.21 no.4
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    • pp.687-702
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    • 2016
  • There are many studies in the literature conducted on the subject of ensuring earthquake safety of reinforced concrete and steel structures using steel braced frames, but no detailed study concerning individual behavior of steel braced frames under earthquake loads and strengthening of reinforced concrete structures with out-of-plane steel braced frames has been encountered. In this study, in order to evaluate behaviors of "Concentrically Steel Braced Frames" types defined in TEC-2007 under lateral loads, dimensional analysis of Concentrically Steel Braced Frames designed with different scales and dimensions was conducted, the results were controlled according to TEC-2007, and after conducting static pushover analysis, behavior and load capacity of the Concentrically Steel Braced Frames and hinges sequence of the elements constituting the Concentrically Steel Braced Frames were tested. Concentrically Steel Braced Frames that were tested analytically consist of 2 storey and one bay, and are formed as two groups with the scales 1/2 and 1/3. In the study, Concentrically Steel Braced Frames described in TEC-2007 were designed, which are 7 types in total being non-braced, X-braced, V- braced, $\wedge$- braced, $\backslash$- braced, /- braced and K- braced. Furthermore, in order to verify accuracy of the analytic studies performed, the 1/2 scaled concentrically steel X-braced frame test element made up of box profiles and 1/3 scaled reinforced concrete frame with insufficient earthquake resistance were tested individually under lateral loads, and test results were compared with the results derived from analytic studies and interpreted. Similar results were obtained from both experimental studies and pushover analyses. According to pushover analysis results, load-carrying capacity of 1/3 scaled reinforced concrete frames increased up to 7,01 times as compared to the non-braced specimen upon strengthening. Results acquired from the study revealed that reinforced concrete buildings which have inadequate seismic capacity can be strengthened quickly, easily and economically by this method without evacuating them.

Impact Damge and Residual Bending Strength of CFRP Composite Laminates Subjected to Impact Loading Fracture Mechanism and Impact Damage of Orthotropy Laminated Plates (충격하중을 받는 CFRP 적층판의 충격손상과 굽힘 잔류강도 직교 이방성 적층판의 충격손상과 파과메카니즘)

  • 심재기;양인영;오택열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.11
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    • pp.2752-2761
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    • 1993
  • The purpose of this study is to confirm the decreasing problems of residual bending strength, and the fracture machanism experimentally when CFRP composite laminates are subjected to Foreign Object Damage. Composite laminates used for this experiment are CFRP orthotropy laminated plates, which have two-interfaces [O/sub 6//sup o//90/sub 6//sup o/]sub sym/ and four-interfaces [O/sub 3//sup o//90/sub 6//sup o//O/sub 3//sup o]/sub sym/. When the specimen is subjected to transverse impact by a steel ball, the delamination area generated by impact damage is observed by using SAM(Scanning Acoustic Microscope). also, Thefracture surfaces obtained by three-point bending test were observed by using SEM (Scanning Electron Microscope). Then, fracture mechanism was investigated based on the observed delamination area and fracture surface. The results were summarized as follows; (1) It is found that for the specimen with more interface, the critical delamination energy is increased while delamination-development energy is decreased. (2) Residual bending strength of specimen A is greater than that of Specimen B within the impact range of impact energy 1. 65J (impacted-side compression) and 1. 45J (impacted-side tension). On the other hand, when the impact energy is beyond the above ranges, residual bending strength of specimen A is smaller than that of specimen B. (3) In specimen A and B, residual strength of CFRP plates subjected to impact damage is lower in the impacted-side compression than in the impacted-side tension. (4) In the case of impacted-side compression, fracture is propagated from the transverse crack generat-ed near impact point. On the other hand, fracture is developed toward the impact point from the edge of interface-B delamination in the case of impacted-side tension.

Investigation on the flexural behavior of an innovative U-shaped steel-concrete composite beam

  • Turetta, Maxime;Odenbreit, Christoph;Khelil, Abdelouahab;Martin, Pierre-Olivier
    • Steel and Composite Structures
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    • v.34 no.3
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    • pp.441-452
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    • 2020
  • Within the French CIFRE research project COMINO, an innovative type of composite beam was developed for buildings that need fire resistance with no additional supports in construction stage. The developed solution is composed of a steel U-shaped beam acting as a formwork in construction stage for a reinforced concrete part that provides the fire resistance. In the exploitation stage, the steel and the reinforced concrete are acting together as a composite beam. This paper presents the investigation made on the load bearing capacity of this new developed steel-concrete composite section. A full-scale test has been carried out at the Laboratory of Structural Engineering of the University of Luxembourg. The paper presents the configuration of the specimen, the fabrication process and the obtained test results. The beam behaved compositely and exhibited high ductility and bending resistance. The shear connection in the tension zone was effective. The beam failed by a separation between the slab and the beam at high deformations, excessive shear forces conducted to a failure of the stirrups in this zone. The test results are then compared with good agreement to analytical methods of design based on EN 1994 and design guidelines are given.

Experimental research on seismic behavior of novel composite RCS joints

  • Men, Jinjie;Guo, Zhifeng;Shi, Qingxuan
    • Steel and Composite Structures
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    • v.19 no.1
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    • pp.209-221
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    • 2015
  • Results from an experimental study on the seismic response of six composite reinforced concrete column-to-steel beam interior joints are presented. The primary variable investigated is the details in the joint. For the basic specimen, the main subassemblies of the beam and column are both continuous, and the steel beam flanges extended to the joint are partly cut off. Transverse beam, steel band plates, cove plates, X shape reinforcement bars and end plates are used in the other five specimens, respectively. After the joint steel panel yielded, two failure modes were observed during the test: local failure in Specimens 1, 2 and 4, shear failure in Specimens 3, 5 and 6. Specimens 6, 3, 5 and 4 have a better strength and deformation capacity than the other two specimens for the effectiveness of their subassemblies. For Specimens 2 and 4, though the performance of strength degradation and stiffness degradation are not as good as the other four specimens, they all have excellent energy dissipation capacity comparing to the RC joint, or the Steel Reinforced Concrete (SRC) joint. Based on the test result, some suggestions are presented for the design of composite RCS joint.

A Study on the Estimation of Steel Corrosion in Concrete Exposed under the Environment of Seawater (해양환경하에 방치한 콘크리트중의 철근의 부식 추정에 대한 연구)

  • 문한영;김성수;류재석
    • Magazine of the Korea Concrete Institute
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    • v.6 no.2
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    • pp.129-137
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    • 1994
  • This study was performed for the purpose of obtaining the fundamental data to establish the criterion of concrete deterioration and presuming steel corrosion of concrete structures under the environment of seawater. Steel embedded concrete specimens were exposed in seawater for 1year. The soluble chloride content in concrete, corrosion potential and steel corrosion were considered. The results show that soluble chloride content in concrete was decreased with lower water-cement ratio and with mineral admixtures. Half-cell potential is reduced with steel corrosion. Corrosion area ratio is correlative with half-cell potential.

An Experimental Study on Flexural Properties of SC(Steel Plate Concrete) Beam Structure with Reinforced Concrete Joint (철근 콘크리트 구조와 강판 콘크리트 구조(Steel Plate Concrete) 이질접합부를 가진 보의 휨 하중 특성에 관한 실험연구)

  • Lee, Kyung-Jin;Hahm, Kyung-Won;Park, Dong-Soo;Kim, Woo-Bum
    • Journal of Korean Society of Steel Construction
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    • v.22 no.5
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    • pp.455-463
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    • 2010
  • This paper describes the experimental study on the mechanical characteristics of a steel plate-reinforced concrete joint. As an alternative reinforced concrete structure, the SC modular construction method is widely used and studied in the field ofindustrial facility field. However, the structure characteristics of RC and SC joint are not yet studied completely. In this paper, the beam-type construction joint of RC and SC walls was made to simulate the application of SC module to the large RC structure. Also, an out-of-plane loading was applied to the test specimen in order to evaluate flexural strength and structural properties of the beam-type RC-SC joint.

Experimental investigation on the seismic behavior of reinforced concrete column-steel beam subassemblies

  • Xiong, Liquan;Men, Jinjie;Ren, Ruyue;Lei, Mengke
    • Steel and Composite Structures
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    • v.28 no.4
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    • pp.471-482
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    • 2018
  • The composite reinforced concrete and steel (RCS) structural systems have larger structural lateral stiffness, higher inherent structural damping, and faster construction speed than either traditional reinforcement concrete or steel structures. In this paper, four RCS subassemblies with or without the RC slab designed following a strong column-weak beam philosophy were constructed and tested under reversed-cyclic loading. Parameters including the width of slab and composite effect of the RC slab and beam were explored. The test results showed that all specimens performed in a ductile manner with plastic hinges formed in the beam ends near the column faces. The seismic responses of composite connections are influenced significantly by different width of slabs. Compared with that of the steel beam without the RC slab, it was found that the load carrying capacity of composite connections with the RC slab increased by 30% on average, and strength degradation, energy dissipation also had better performance, while the ductility of that were almost the same. Furthermore, the contribution of connection deformation to the overall specimen displacement was analyzed and compared. It decreased approximately 10% due to the coupling effect in the columns and beams with the RC slab. Based on the test result, some suggestions are presented for the design of composite RCS joints.

A Study on Corrosion Estimates of Steel in Mortar Accelerated under the Environment of Artificial Seawater (인공해수(人工海水)에서 촉진시험(促進試驗)한 모르터 중의 철근부식(鐵筋腐蝕) 평가(評價)에 대한 연구(研究))

  • Moon, Han Young;Kim, Seong Soo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.5
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    • pp.67-75
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    • 1993
  • This study was performed for the purpose of estimating steel corrosion and of considering a countermeasure to prevent steel corrosion of concrete structures under the environment of seawater or using seasand. The corrosion of steel was accelerated in artificial seawater with seven kinds of specimen which was embedded steel in mortar. To assume the degree of steel corrosion, soluble chloride content in mortar, $Cl^-$ binding capacity, half cell potential and corrosion area ratio were measured. The results show that corrosion area ratio was correlative with half cell potential and soluble chloride content in mortar.

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