• Title/Summary/Keyword: steel specimen

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Relative Corrosion Environment Conditions of Steel Box Members Examined by Corrosion Current Measurement (부식전류 평가를 통한 강박스 부재의 상대적 부식환경 평가)

  • Jin, Yong-Hee;Ha, Min-Gyun;Jeong, Young-Soo;Ahn, Jin-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.171-179
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    • 2020
  • In this study, a local corrosion environment monitoring was conducted using steel box specimen fabricated to be the same as actual steel bridge members. The steel box specimen that obtained the same corrosion environment as a steel bridge was classified into the upper plate, bottom plate and web plate. Atmospheric corrosion monitoring sensors(ACM sensors) were installed in each corrosion monitoring member of a steel box specimen to measure the corrosion current and examine time of wetness for each monitoring member. The time of wetness and accumulated corrosion current of each monitoring member were calculated from the measured corrosion current using ACM sensors. The corrosion environment that appeared for each of the steel box members was evaluated from monitoring corrosion environment data as the corrosion current, time of wetness, mean corrosion depth of each monitoring member. Additionally, the atmospheric corrosion environment monitoring was also conducted to compare with the local corrosion environment of steel box members. From these local corrosion environment monitoring for the steel box specimen, the relationship between the relative corrosion environment and mean corrosion depth of each steel box member was examined.

Effect of Steel-fiber Distribution on Flexural Strength and Toughness of Shotcrete-mimicked Concrete Specimen (숏크리트 모사 콘크리트 공시체에 혼합된 강섬유의 분산도가 휨강도 및 인성에 미치는 영향)

  • Park, Sung-Sik;Kim, Sang-Jung
    • Journal of the Korean Geotechnical Society
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    • v.29 no.6
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    • pp.53-62
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    • 2013
  • A 5-20 cm thick shocrete has been routinely constructed for NATM tunneling method to stabilize and confine the excavated rock of tunnel construction site. A $40kg/m^3$ of steel fibers are usually mixed into such shotcrete but these steel fibers may not be evenly distributed depending on shotcrete machines, mixing ratios and excavated rock conditions. In this study, square column shotcrete-mimicked concrete specimens of $15cm{\times}15cm{\times}55cm$ were prepared with 5 equal layers and 5 or 20% cement ratio. The specimens were prepared with different reinforced-patterns: non-reinforced, middle layer-reinforced, 1, 3, and 5 layers-reinforced, or all layers reinforced. The specimens were air-cured for 7 days and tested for flexural strength. The influence of steel-fiber distribution on flexural strength and toughness of shotcrete-mimicked concrete specimens was investigated. In the case of a specimen with cement ratio of 20%, a flexural strength increased as a number of fiber-reinforced layer increased. The flexural strength of one-layer reinforced specimen showed 20% less than that of evenly fiber-distributed specimen. On the other hand, a specimen with cement ratio of 5% decreased as the number of fiber-reinforced layers increased. A toughness index increased as the number of fiber-reinforced layers increased, regardless of cement ratios. The toughness index of evenly fiber-distributed specimen showed 2-3 times as large as that of one-layer reinforced specimen.

High Temperature Properties of the High Speed Steel Roll of Hot Finishing Mill (열간 압연용 고속도강 롤의 고온 특성)

  • Kim, Tae-Woo;Choi, Jin-Won;Kim, Dong-Gyu
    • Journal of Korea Foundry Society
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    • v.16 no.2
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    • pp.124-131
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    • 1996
  • High temperature properties such as hot hardness and thermal fatigue resistance of high speed steel roll of hot finishing mill have been investigated. Two kinds of roll having compositions, Fe-1.75%C-5.9%Cr-1.74%Mo-4.94%V-2.03%W(A specimen) and Fe-2.27%C-8.86%Cr-2.91%Mo-3.92%V-1.86%W(B specimen)were prepared for investigating the microstructure and crack propagation mode. A specimen has greater amounts of $M_7C_3$ type carbides and less amounts of MC type carbides in comparison with B specimen. Hot hardness showed sudden decrease over $400^{\circ}C$, resulting in the hardness decrease of 50% at the temperature of $600^{\circ}C$, and showed little variation with time at $500^{\circ}C$ and $800^{\circ}C$. Thermal crack was developed at $550^{\circ}C$ in A specimen and $600^{\circ}C$ in B specimen.

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The Estimation of Mechanical Properties of the High Frequency Induction Hardening SM45C Steel by Acoustic Emission (음향방출법에 의한 SM45C 고주파 열처리 강의 기계적 특성 평가)

  • Rhee, Zhang-Kyu;Kim, Bong-Gag
    • Proceedings of the Safety Management and Science Conference
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    • 2009.11a
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    • pp.471-481
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    • 2009
  • This study is deal with the high frequency induction hardening (HF at $850^{\circ}C$, 120kHz & 50kW condition) SM45C steel. (1) The HF specimen which was tempered at $150^{\circ}C$, did not appear any tempering effect. A brittle fracture occurred at rounded area of the tensile specimen. AE amplitude distribution showed between 45~60dB. (2) The HF specimen which was tempered at $300^{\circ}C$, slip and fracture occurred at the hole area of the tensile specimen. As it passes the yield point, the AE energy increased intermittently and AE amplitude distribution showed between 70~85dB. In addition, after the maximum tensile load, it showed high amplitude and energy distribution. The AE amplitude showed between 45~70dB. (3) The HF specimen which was tempered at $450^{\circ}C$, a brittle fracture occurred as if it is torn in the direction of $45^{\circ}$ on parallel area over the both sides of the tensile specimen, which led to several peak to be appeared in AE energy. It was found that the AE amplitude was relatively low and the AE energy was high.

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Deformation Characteristics of Miniature Tensile Specimens of a SA 508 C1.3 Reactor Pressure Vessel Steel

  • Byun, Thak-Sang;Chi, Se-Hwan;Hong, Jun-Hwa;Jeong, Ill-Seok;Hong, Sung-Yull
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05d
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    • pp.182-187
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    • 1996
  • Deformation characteristics of miniature plate tensile specimens have been studied to develop the thickness requirement and a correlation to estimate the mechanical properties of bulk material from miniature specimen data. The material used was a SA 508 C1.3 reactor pressure vessel steel and the thicknesses of miniature tensile specimens varied from ().12 m to 2 mm. The effects of thickness on the tensile deformation properties such as strength, ductility, and necking characteristics were analyzed. The yield and ultimate tensile strengths were independent of specimen thickness when the thickness was larger than about 0.2 mm. The uniform and total elongations decreased as the specimen thickness decreased. It was also observed that the uniform strain component in the width direction decreased with decrease in the specimen thickness, however, that in the thickness direction was rather constant in total thickness range studied. Based on this observation and a relationship between the necking angle and the ratio between strain components, a correlation between the uniform elongations of miniature specimen and standard specimen was derived. The uniform elongations calculated by this new correlation agreed well with the measured values.

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The damping efficiency of vortex-induced vibration by tuned-mass damper of a tower-supported steel stack

  • Homma, Shin;Maeda, Junji;Hanada, Naoya
    • Wind and Structures
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    • v.12 no.4
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    • pp.333-347
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    • 2009
  • Many tower-supported steel stacks have been constructed in Japan, primarily for economic reasons. However the dynamic behavior of these stacks under a strong wind is not well known and the wind load design standard for this type of a stack has not yet been formulated. In light of this situation, we carried out wind response observation of an operating tower-supported steel stack with and without a tuned-mass damper. The observation revealed the performance of the tuned-mass damper installed on the stack in order to control the wind-induced vibration. Based on the observed data, we performed a wind tunnel test of a specimen of the stack. In this paper we report the results of the wind tunnel test and some comparisons with the results of observation. Our findings are as follows: 1) the tuned-mass damper installed on the specimen in the wind tunnel test worked as well as the one on the observed stack, 2) the amplitude of the vortex-induced vibration of the specimen corresponded approximately to that of the observed stack, and 3) correlation between Scruton number and reduced amplitude, y/d, (y is amplitude, d is diameter) was confirmed by both the wind tunnel test and the observed results.

High Temperature Ablation Behaviors of Multilayer Coated Stainless Steel (다층 코팅된 Stainless Steel의 고온 내삭마특성)

  • Choi, Kwangsu;Yang, Wonchul;Kim, Yeong joo;Park, Joon Sik;Kim, Min Kyu
    • Korean Journal of Materials Research
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    • v.28 no.3
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    • pp.135-141
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    • 2018
  • Stainless steel is being used in various industries such as automobile and aerospace for its cheap manufacturing cost and excellent mechanical properties. However, stainless steel failed to stably protect a specimen with a $Cr_2O_3$ protective layer at temperatures above $1000^{\circ}C$. Thus, improving the high temperature flame resistance of the specimen through additional surface coating was needed. In this study, multilayer coatings of YSZ and $Al_2O_3$ were performed on SUS 304 specimens using pack cementation coatings and thermal plasma spray. The multilayer coated specimen showed enhanced thermal properties due to the coated layers. The microstructures and phase stability are discussed together with flame conditions at $1350^{\circ}C$.

Development of High Strength Center-pillar by High Frequency Induction Heating (고주파유도가열에 의한 고강도 센터필라 개발)

  • Son, Jin-Hyug;Yum, Young-Jin;Kim, Won-Hyuck;Hwang, Jung-Bok;Kim, Sun-Ung;Yoo, Seung-Jo;Lee, Hyun-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.533-539
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    • 2008
  • An high frequency induction hardening technology of vehicle body press-formed of thin sheet steel has been developed to increase the strength of vehicle body parts locally by high frequency induction heating, thereby eliminating the need for reinforcements. And this technique for increasing the tensile strength of sheet steel was practically applied to the front floor cross member and center pillar reinforcement of a passenger car. The side impact behavior has been investigated when induction hardening technology is applied to the conventional low-carbon steel and weight reduction of an automotive body is expected. In this paper, basic experiments were performed for the hat-shaped specimen under high frequency induction heating process. Martensitic transformation was found in the heating zone through microscopic observation which showed higher hardness. In addition, the hardness and strength of the center-pillar specimen made of boron steel increased remarkably by high frequency induction heating.

Experimental Performance Evaluation of Steel Mesh as Maintenance and Reinforcement Materials (Steel Mesh Cement Mortar의 보수⋅보강 성능 평가)

  • Kim, Yeon-Sang;Choi, Seung-Jai;Kim, Jang-Ho Jay
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.4
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    • pp.50-58
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    • 2014
  • Due to the cost burden of new construction, the necessity of repair and retrofitting of aged structures is sharply increasing as the domain of repair and retrofitting construction is expanding. Because of the necessity, new technologies for repair and retrofitting are continuously studied in Korea and foreign countries. Steel adhesive method, fiber reinforced plastic (FRP) surface adhesive method, and external prestressing method are used to perform the repair and retrofitting works in Korea. In order to consider a repair method using steel mesh reinforced cement mortar (SMCM), 3-point flexural member test was conducted considering repair area and layer number of SMCM. Five types of specimens including ordinary reinforced concrete (RC) specimen with dimensions of $1400{\times}500{\times}200$ (mm) were cast for testing the deflection measurement, a LVDT was installed at the top center of the specimens. Also, a steel strain gauge and a concrete strain gauge were placed at the center of the specimens. A steel strain gauge was also installed on the shear reinforcement. The 3 point flexural member test results showed that the maximum load of SMCM reinforced specimen was higher than that of basic RC specimen in all of the load-displacement curves. Also, the results showed that, when the whole lower part of the basic RC specimen was reinforced, the maximum load and strain were 1.18 and 1.37 times higher than that of the basic RC specimen, respectively. Each specimen showed a slightly different failure behavior where the difference of the results was caused by the difference in the adhesive level between SMCM and RC. Particularly, in SM-B1 specimen, SMCM spalled off during the experiment. This failure behavior showed that the adhesive performance for RC must be improved in order to utilize SMCM as repair and retrofitting material.

Optimum Cathodic Protection for Stainless Steel Shaft of Small-Size Boat (소형선박용 스테인리스강 축의 음극방식 응용)

  • Bae, I.Y.;Park, J.D.;Kang, D.S.;Lee, M.H.;Kim, K.J.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.232-233
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    • 2005
  • Stainless steel has been stably used closed by passivity oxidation films($Cr_2O_3$) is made by neutral atmospheric environment. However, passivity oxidation films of the surface of stainless steel occasionally comes to be destroyed in seawater which is influenced by an environment having halogen ion like $Cl^-$, then, localization corrosion comes to occur. Stainless steel 304 for shaft system material of the small-size FRP fishing boat on seawater environments made an experiment on simulation of sacrifical anode(Al, Zn). Through these experiment and study, following results have been obtained ; According to the field inspection and corrosion simulation, the corrosion on the 2nd class stainless steel shaft(STS 304) in FRP fishing boat has been verified to occur by crevice corrosion and galvanic corrosion etc.. According to the comparison and analysis of Stainless steel 304 shaft materials after simulation leaving unprotected and applying cathodic protection, unprotected shaft specimen of stainless steel 304 was severely corroded, but, protected shaft specimen was not totally corroded. This result is assumed to be made by the facts that anodic reaction, $Fe{\rightarrow}Fe^{2+}$ + $2e^-$, has been restricted by the cathodic protection current of sacrificial anode material.

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