• Title/Summary/Keyword: steel profile

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Development of 3D Laser Welding System (3차원 레이저 용접시스템 개발)

  • Kang H.S.;Suh J.;Lee J.H.;LEE M.Y.;Jung B.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.932-935
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    • 2005
  • Three dimensional laser welding technology for light car body is studied. A robot, a seam tracking system and 4kW CW Nd:YAG laser are used for three dimensional robot laser welding system. The Laser system is used 4kW Nd:YAG laser(HL4006D) of Trumpf and the Robot system is used IRB6400R of ABB. The Seam tracking system is SMRT-20LS of ServoRobot. The welding joint of steel plate are butt and lap joint. The 3-D welding for Non-linear Tailored blank is performed after the observation experiments of bead on plate. Finally, the welding process for non-linear tailored blank and front side member is developed.

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Analysis of Wind Shear Patterns and Application of Measure-Correlate-Predict at Pohang Region (포항지역 풍속전단 형태분석과 측정-보정-예측법의 응용)

  • Kim, Hyun-Goo
    • New & Renewable Energy
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    • v.1 no.2 s.2
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    • pp.26-33
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    • 2005
  • This paper presents and overview analysis on the observed wind shear at Pohang Steel Works. focusing on diurnal patterns and the frequency of high nighttime shear at the site in case of land breeze. In addition, this paper discusses the importance of accurate shear estimation for reliable evaluation of wind energy density. In order for long-term correlation of the site, three Measure-Correlate-Predict methods were tested with Pohang wind data and it was shown that the linear MCP gives poor estimation due to the topological characteristics of complex terrain where the severe transformation of wind direction was accompanied.

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Study on behavior of T-section modular composite profiled beams

  • Ryu, Soo-Hyun
    • Steel and Composite Structures
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    • v.10 no.5
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    • pp.457-473
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    • 2010
  • In this study, specimens were made with profile thicknesses and shear reinforcement as parameters. The bending and shear behavior were checked, and comparative analysis was conducted of the results and the theoretical values in order to see the applicability of T-section Modular Composite Profiled Beams (TMPB). In TMPB, the profiles of formwork functions play a structural role resisting the load. Also, the module concept, which is introduced into TMPB, has advantages: it can be mass-produced in a factory, it is lighter than an existing H-beam, it can be fabricated on the spot, and its section size is freely adjustable. The T1 specimens exhibited ductile behavior, where the whole section displayed strain corresponding to yielding strain at least without separation between modules. They also exhibited maximum strength similar to the theoretical values even if shear reinforcement was not applied, due to the marginal difference between shear strength and maximum bending monment of the concrete section. A slip between modules was incurred by shear failure of the bolts in all specimens, excluding the T1 specimen, and therefore bending moment could not be fully displayed.

Development of a User-Friendly Automatic Control System for Electro-Slag Remelting Process

  • Lim, Tae-Gyoon;Reeu, Chang-Woo;Boo, Kwang-Suk
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.97.5-97
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    • 2001
  • This paper presents development of a user-friendly automatic control system for ESR(Electro-Slag Remelting or Refining) process. It is a second-phase refining one, commonly applied to production of high-purity specialty steel. A primarily refined castingot acts as a consumable electrode and melts by the electric resistance heat generated when high current is induced through a slag bath. The quality of product is evaluated by its chemical composition, purity, micro-structure, uniformity, mechanical property, etc. To meet the standards, above all things, the process should be kept sound and the melt rate should track the optimum profile irrespective of environment variations. Current ESR system is manually operated ...

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A Study on Surface Integrity in Ground Layers (연삭 가공면의 표면성상에 관한 연구)

  • Kim, Gyung-Nyun;Cheong, Chae-Cheon;Cha, Il-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.4
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    • pp.64-75
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    • 1991
  • The design of structures of modern industry has developed to satisfy stringent service, realiability and safety. Up to now, geometric profile which means surface foughness and dimension accuracy is mainly treated in manufacturing process of work surface. But it is inevitable to evaluate changes of surface geometry as well as the nature of alterations in surface layers because surface of workpiece changes as a result of phase transformation, chemical changes, plastic deformation and stress changes. This paper is to present principal data for safety design by verifying the effect of grinding conditions and method in grinding layers and to explain the method of measuring surface integrity. In this paper, structural steel(SM20C) is used as a workpiece. Of integrity, surface roughness in view of surface texture is analyzed by frequency domain and residual stress, structures and defect of ground layers in view of surface metallurgy are investigated.

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Bending behavior of SWCNT reinforced composite plates

  • Chavan, Shivaji G.;Lal, Achchhe
    • Steel and Composite Structures
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    • v.24 no.5
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    • pp.537-548
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    • 2017
  • In this paper presents bending characteristic of single wall carbon nanotube reinforced functionally graded composite (SWCNTRC-FG) plates. The finite element implementation of bending analysis of laminated composite plate via well-established higher order shear deformation theory (HSDT). A seven degree of freedom and $C^0$ continuity finite element model using eight noded isoperimetric elements is developed for precise computation of deflection and stresses of SWCNTRC plate subjected to sinusoidal transverse load. The finite element implementation is carried out through a finite element code developed in MATLAB. The results obtained by present approach are compared with the results available in the literatures. The effective material properties of the laminated SWCNTRC plate are used by Mori-Tanaka method. Numerical results have been obtained with different parameters, width-to-thickness ratio (a/h), stress distribution profile along thickness direction, different SWCNTRC-FG plate, boundary condition, through the thickness (z/h) ratio, volume fraction of SWCNT.

Evaluation of Economy Feasibility for Bridge Superstructures Using LCC Optimal Design (LCC 최적설계를 황용한 교량 상부구조의 경제성 평가)

  • Ahn Ye-Jun;Lee Kwang-Kyun;Park Jang-Ho;Shin Young-Seok
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.549-556
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    • 2006
  • Life cycle cost is one of important factors in the evaluation of economy feasibility. Load carrying capacity curves for girders and decks are derived on the basis of bridge diagnostic results and condition grade curves to determine the service life and life cycle profile. The total life cycle costs including initial cost, damage cost, maintenance cost, user cost, and etc for the service life are calculated for steel box girder, PSC-I girder and rationalized plate girder. The optimal designs are performed for various service lifes and different superstructure types. The effects of parameters on the life cycle cost are investigated and the economy feasibility is evaluated through the sensitivity analysis.

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Causes of the Fire at an Indoor Shooting Range in Busan

  • Park, Woe-Chul;Lee, Nae-Woo;Jeong, Lee-Gyu
    • International Journal of Safety
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    • v.9 no.1
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    • pp.1-5
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    • 2010
  • On-site examinations and fire simulation were carried out to speculate on causes of the fire at an indoor shooting range in Busan. An experiment on the ignitability of unburned gunpowder was also conducted. Cigarette was the most likely source of ignition for the fire, while impact of a stray bullet failed to ignite the unburned gunpowder. The explosion in the shooting area was presumed to be caused by violent combustion of the polyurethane foam and unburned gunpowder accumulated on it. Fire safety measures include prohibit of use of profile polyurethane foam, complete clean-up of unburned gunpowder, and removal of steel components from the bullet trap.

Development of High Precision Machining Technology (초정밀 표면 형상 가공기술 개발)

  • 이응숙
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.435-440
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    • 2000
  • In this study, we aims to develop the machining technology for the ultra precision surface and profile accuracy. For this purpose, we construct the electrolytic in process grinding system (ELID grinding) and apply to the cylindrical and internal grinding. Through the various machining experiments such as SCM steel., ceramics, tungsten carbide etc., we have obtained nanometer surface roughness. And we have applied this mirror grinding technique to hydraulic manual valve and mold core of mini disk optical pick-up base. For the development of fine mechanical part machining technology, e have made multi fiber optical connector using fine grinding technology. And constructed micro drilling system with process monitoring system which is possible to drill 50${\mu}{\textrm}{m}$ diameter hole.

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Analysis of Mixed Grade Transition in Continuous Thin Slab Casting with EMBR

  • J.H. Ahn;J.K. Yoon;이정의
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.271-271
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    • 1999
  • A concentration change during grade transition operation in thin slab casting is investigated through computer simulation and the results are compared with experimental measurements. Fluid flow and mixing patterns in various tundish levers and flow rates were analysed by a three-dimensional mathematical model. Based on the contained results, a simple, efficient and accurate computational model is suggested to predict the concentration profile at the outlet of the tundish. Based on the model, mixing in and below the mold was analyzed considering electromagnetic braking force. The predicted concentration profiles show good agreements with the measured values. It is found that the lower vortices in the mold are suppressed by the electromagnetic field and a plug-like flow region develops, which decreases the intermixing of two different grades of steel and shortens the length of transition region.