• Title/Summary/Keyword: steel model

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Structural Design of the Outer Tie Rod for an Electrical Vehicle (전기 자동차용 아우터 타이로드의 구조설계)

  • Seo, Bu-Kyo;Kim, Jong-Kyu;Lee, Dong-Jin;Seo, Sun-Min;Lee, Kwon-Hee;Park, Young-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.9
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    • pp.4171-4177
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    • 2013
  • Outer tie rod is lighter than other, but there is the trend item weight and the number is increasing due to vehicle performance improvement. Thus, to improve vehicle fuel efficiency, weight lightening is essential. Therefore, this research performed the finite element analysis to investigate the structural performance of the outer tie rod for an electrical vehicle. This study was performed as the preliminary study for a lightweight design of the outer tie rod. The weight of outer tie rod was optimized by adopting the steel material and applying the trial and error method. The strengths due to durability and buckling should be considered in the structural design of an outer tie rod. Furthermore, the meta model-based optimization was applied to obtain its lightweight design, leading to 9 % weigh reduction.

Influence of Analytical Models on the Seismic Response of Modular Structures (모듈러 구조물의 해석 모델이 지진응답에 미치는 영향)

  • Choi, Kyung-Suk;Lee, Ho-Chan;Kim, Hyung-Joon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.2
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    • pp.74-85
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    • 2016
  • Seismic design of modular structures is usually carried out under the assumption that their load-carrying mechanism is similar to that of traditional steel moment-resisting frames(SMRFs). However, the load carry mechanism of modular structures would be different with that of traditional SMRFs because of their overlapped structural elements and complicated details of connections for the assembly of the unit-modules. In this study, nonlinear static analyses of 3 and 5-story prototype modular structures have been carried out with four different analytical models, which are established in consideration for the effects of overlapped elements and the hysteretic behavior of connections. Prototype structures present different lateral stiffness and strength depending on the modeling of overlapped elements and the rotational behavior of connections. For modular structures designed under assumption that overlapped structural elements are fully composite each other and connections between unit-modules are fixed, their lateral strength and stiffness can be over-estimated. Furthermore, it is known from the analysis results that modular structures with more than 3-stories would possess relatively low overstrength compared to traditional SMRFs.

Technology of Non-destructive Stress Measurement in Spot Welded Joint using ESPI Method (ESPI법에 의한 스폿 용접부의 비파괴적 응력측정 기술)

  • 김덕중;국정한;오세용;김봉중;유원일;김영호
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.1
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    • pp.23-26
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    • 2000
  • In spot welded joint. Electronic Speckle Pattern Interferometry(ESPI) method using the Model 95 Ar laser a video system and an image processor was applied to measure the stress Unlike traditional strain gauges or Moire method, ESPI method has no special surface preparation or attachments and can be measured in-plane displacement with non-contact and real time. In this experiment, specimens are loaded in parallel with a load cell. The specimens are made of the cold rolled steel sheet with 1mm thickness, are attached strain. gauges. This study Provides an example of how ESPI has been used to measure stress and strain inspecimen. The results measured by ESPI are compared with the data which was measured by strain gauge method under tensile testing.

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Investigation of Slab Thickness Influence on Prestressing Design of Post-Tensioned Concrete Pavement (포스트텐션 콘크리트 포장 긴장 설계에 대한 슬래브 두께의 영향 분석)

  • Yun, Dong-Ju;Kim, Seong-Min;Bae, Jong-Oh
    • International Journal of Highway Engineering
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    • v.11 no.4
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    • pp.107-115
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    • 2009
  • This study was conducted to investigate the effect of the slab thickness on the tensioning design and to determine the optimal slab thickness of the post-tensioned concrete pavement (PTCP). The tensile stresses due to the vehicle and environmental loads were obtained using a finite element analysis model and the tensioning stress was calculated employing an allowable flexural strength. The environmental loads of both the constant temperature gradient and the constant temperature difference between top and bottom of the slab were considered. The tensioning designs for various slab thicknesses were performed considering prestressing losses. The comparison results showed that generally as the thickness increased, the number of tendons became larger. Consequently, the design was not economical for a thicker slab thickness. Even though the number of tendons became smaller with an increase in the thickness under the small environmental load, a thicker PTCP slab was not economical because of a higher cost of concrete than that of steel. Therefore, the slab thickness should be kept in minimum within the construction available thicknesses.

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Numerical Analysis for the Pressure and Flow Fields past a Two-Staged Conical Orifice (이단 원추형 오리피스를 지나는 압력장과 유동장에 관한 수치적 연구)

  • Kim, Yeon-Su;Kim, Yu-Gon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.2
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    • pp.278-287
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    • 2002
  • The objective of the paper was to calculate the pressure drop and to investigate the recirculation region of the conical orifices used in Kwang-yang Iron & Steel Company. The flow field with water used as a working fluid was the turbulent flow for Reynolds number of 2$\times$10$^4$. The effective parameters fur the pressure drop and the recirculation region were the conical orifice\`s inclined angle ($\theta$) against the wall, the interval(S) between orifices, the relative angle of rotation($\alpha$) of the orifices, the shape of the orifice's hole(circle, rectangle, triangle) having the same area, the number(N) of the orifice's holes having the same mass flow rate, and the thickness(t) of the orifices. It was fecund that the shape of the orifice's hole, the number of the orifice's holes and the thickness of the orifice affected the total pressure drop a lot and that the conical orifice's inclined angle against the wall, the relative angle of rotation of the orifices, the number of the orifice's holes and the thickness of the orifices affected the center location of the recirculation region. The PISO algorithm with FLUENT code was employed to analyze the flow field.

Determination of Rock Abrasiveness using Cerchar Abrasiveness Test (세르샤 마모시험을 통한 암석의 마모도 측정에 관한 연구)

  • Lee, Su-Deuk;Jung, Ho-Young;Jeon, Seok-Won
    • Tunnel and Underground Space
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    • v.22 no.4
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    • pp.284-295
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    • 2012
  • Abrasiveness of rock plays an important role on the wear of rock cutting tools. In this study, Cerchar abrasiveness tests were carried out to assess the abrasiveness of 19 different Korean rocks. Cerchar abrasiveness test is widely used to assess the abrasiveness of rock because of its simplicity and inexpensive cost. This study examines the relationship between Cerchar Abrasiveness Index (CAI) and mechanical properties (uniaxial compressive strength, Brazilian tensile strength, Young's modulus, Poisson's ratio, porosity, shore hardness of rock), and the effect of quartz content, equivalent quartz content, which was obtained from XRD analysis. As a result of test, CAI was more influenced by petrographical properties than by the bonding strength of the matrix material of rock. CAI prediction model which consisted of UCS and EQC was proposed. CAI decreased linearly with the hardness of the steel pin. Numerical analysis was performed using Autodyn-3D for simulating the Cerchar abrasiveness test. In the simulations, most of pin wear occurred during the initial scratching distance, and CAI increased with the increase of normal loading.

Finite Element Analysis of the Tire Contact Problem (타이어 접지문제의 유한요소 응력해석)

  • Han, Y.H.;Kim, Y.H.;Huh, H.;Kwak, Y.K.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.820-830
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    • 1989
  • The tire inflation and contact problem has been solved by a finite element method. The finite element formulation is derived from the equilibrium equations by the principle of virtual work in the form of an updated Lagrangian formulation for incremental analysis. Then, a contact formulation is added to the finite element formulation to calculate stress state of tire in contact with flat rigid road under the load due to the self-weight of a vehicle. In the finite element analysis, equations of effective material properties are introduced to analyze a plane strain model of the shell-like tire by considering the bending effect of reinforced steel cords. The proposed equations of effective material properties produced stress concentration around the edge of belt layers, which does not appear when other well-known equations of material properties are adopted. The result from the above algorithm demonstrates the validity of the formulation and the proposed equations for the effective elastic constants. The result fully interprets the cause of separation between belt layers by showing the stress concentration.

On the Full Stand Modeling and Tension Control for the Hot Strip Finishing Mill with PID Structure

  • Ahn, Byoung-Joon;Park, Ju-Yong;Chang, Yu-Shin;Lee, Man-Hyung
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1062-1073
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    • 2004
  • We describe a looper controller design for a hot strip finishing mill in steel plants. The main function of the looper system is to balance the mass flow of the strip by accumulating material in the middle of the stands. Another function is to control the strip tension which influences the width of the strip. To ensure strip quality, it is very important to control the tension of the hot strip finishing mill. However, because there is a mutual interaction between the looper angle and the strip tension, it is difficult to control the looper system. Previous researches examined only the operation of a single stand. But it is not sufficient to examine the operation and effect of whole stands because the operation is wholly interdependent. In this paper, we present a full model of the hot strip finishing mill in order to more effectively control strip tension. We propose several control methods for the full-stand hot strip finishing mill, denoted as conventional PI, PI with cross gain, and coefficient diagram method (CDM) PID control. In the real plants, there are some problems by using higher order controllers such as LQ, LQG and H$\_$$\infty$/. By comparison, the PID controller is very simple and easy to apply to all real plants. To that end, we present our findings on PID controls and their potential use in the hot strip finishing mill.

Study on Ultrasonic Transducer for Non-Destructive Evaluation of Highly Attenuative Material Using PMN-PT Single Crystal (PMN-PT 압전 단결정을 이용한 고감쇠 재료 비파괴 평가용 초음파 탐촉자 연구)

  • Kim, Ki-Bok;Ahn, Bong-Young;Kim, Young-Gil;Park, Sang-Ki;Ha, Jeong-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.4
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    • pp.313-320
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    • 2007
  • Recently, a new class of single-crystal piezoelectric materials such as lead metanibobate doped with lead titanate (PMN-PT) has been synthesized and were found to further enhance the electro-mechanical coupling factor compared to piezo-ceramic materials. This paper describes fabrication and evaluation of PMN-PT single crystal ultrasonic transducers for contact measurement of stainless steel that is one of the highly attenuative materials. The design conditions for ultrasonic transducer such as front matching layer between test materials and piezo-material and backing materials were investigated based on the simulation results by KLM model. The PMN-PT single crystal ultrasonic transducers with centre frequencies at 1 and 2.25 MHz were fabricated and their performances were evaluated.

Corrosion of Reinforcing Steel in Simulated Pore Solution with Chloride Ion (염분농도에 따른 콘크리트 모사 세공용액에서의 철근 부식특성)

  • Nam, Sang-Cheol;Cho, Won-Il;Cho, Byung-Won;Yun, Kyung-Suk;Chun, Hai-Soo
    • Applied Chemistry for Engineering
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    • v.9 no.5
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    • pp.667-673
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    • 1998
  • Rebar corrosion in a simulated pore solution (SPS) with chloride ion was analyzed by Tafel and AC impedance method and corrosion effects of surface roughness and iron oxide layer were also investigated. Corrosion estimation of rebar by electrochemical impedance spectroscopy is very useful, and the measured value can be adapted to proposed electrochemical equivalent circuit model. Corrosion potential increased to the cathodic direction as the concentration of chloride ions increased and corrosion current had the same tendency as above. Surface films were analyzed with scanning electron microscope and Auger electron spectroscopy. Thermally oxidized layer by torch flame for 15 sec was very poor at anti-corrosive property. The corrosion rate of rebar increased as the surface roughness increased. Also, higher temperatures above RT of SPS in initial stage caused a rebar to be corroded faster.

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