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제철공정에서의 제어기술동향

  • Park, Han-Gu
    • ICROS
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    • v.15 no.1
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    • pp.37-43
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    • 2009
  • 철강제조공정에서 강판을 만드는 공정이 압연이다. 압연공정은 연속주조 공장에서 생산되는 Steel Slab, Bloom, Billet등의 반제품을 높은 온도로 재 가열하고 물리적인 힘을 가해 압연하는 열간압연(이하 열연)과 열연으로 얇아진 강판을 열을 가하지 않고 냉각상태에서 압연하는 냉간압연으로 나뉜다. 본 원고에서는 열연 공정의 가열로 온도제어에 적용한 MFA(Model Free Adaptive Controller)를 소개하고자 한다.

Characteristic of Local Behavior in Orthotropic Steel Deck Bridge with Open Ribs according to Running Vehicle (주행차량에 따른 개단면 강바닥판 교량의 국부거동 특성)

  • Lee, Sung-Jin;Kyung, Kab-Soo;Park, Jin-Eun;Lee, Hee-Hyun
    • Journal of Korean Society of Steel Construction
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    • v.24 no.1
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    • pp.101-108
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    • 2012
  • The orthotropic steel deck bridge made by using relatively thin steel plate, and structural members such as transverse and longitudinal ribs, cross beam, etc. in the bridge are fabricated with complex shape by welding. Therefore, the possibility occurring deformation and defects by welding is very high, and stress states in the welded connection parts are very complex. Also, the fatigue cracks in orthotropic steel deck bridge are happening fromthe welded connection parts of secondary member than main member. However, stress evaluation for main members is mainly carried out in the design process of the bridge, detailed stress evaluation and characteristic analysis is not almost reviewed in the structural details which fatigue crack occurred. For the orthotropic steel deck bridge with open ribs which has been serviced for 29 years, in this study, the cause of fatigue crack is investigated and the fatigue safety of the bridge is examined based on fieldmeasurement by the loading test and real traffic condition. Also, structural analyses using gridmodel and detailed analysis model were carried out for the welded connection parts of longitudinal rib and diaphramthat fatigue crack occurred. Additionally, the behavior characteristics due to running vehicles were investigated by using influence area analysis for these structural details, and the occurrence causes of fatigue crack in the target bridge were clarified.

Behavior Analysis of RMPM Applied Steel Frame Structures (반력모멘트를 이용한 라멘형 철골구조물의 거동분석)

  • Ahn, Jin Hee;Kim, Jun Hwan;Kim, Tae Yeon;Kim, Sang Hyo;Lee, Sang Woo
    • Journal of Korean Society of Steel Construction
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    • v.19 no.6
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    • pp.611-620
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    • 2007
  • The beam-column connection is the critical design section of general steel frame structures owing to the behavioral characteristics of the structural system. As most members of a frame structure are composed of rolled section beams, the cross-section of the beam members is governed by the negative bending moment near beam-column connections. Such a design concept leaves a redundant load-carrying capacity at the positive bending regions of the beam members leading to design inefficiency. Therefore, it is of utmost importance to redistribute the beam end moments and reduce the stresses at the beam-column connections for a more efficient design of steel frame structures. In this study, reaction-moment prestressing method (RMPM) was proposed for the innovative design and construction of steel frame structures. The RMPM is a prestressing method utilizing the elastic bending deformation of a beam member induced by temporary prestressing for the distribution of a relatively large bending moment to other sections for the efficient use of the beam section. By the application of the RMPM, the negative bending moment at the beam-column connections can be significantly reduced, ultimately leading to possible use of smaller beam sections. Through a series of model tests and numerical analyses of steel frame structures, the moment distributing effect and feasibility of the RMPM was verified.

Ductility Evaluation of Circular Hollow Reinforced Concrete Columns with Internal Steel Tube (강관 보강 중공 R.C 기둥의 연성 평가 해석)

  • Han, Seung Ryong;Lim, Nam Hyoung;Kang, Young Jong;Lee, Gyu Sei
    • Journal of Korean Society of Steel Construction
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    • v.15 no.1
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    • pp.1-8
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    • 2003
  • In locations where the cost of concrete is relatively high or in situations where the weight of concrete members has to be kept to a minimum, it may be more economical to use hollow reinforced concrete vertic al members. Hollow reinforced concrete colun-ms with a low axial load, a moderate longitudinal steel percentage and a reasonably thick wall were found to perform in a ductile manner at the flexural strength, similar to solid columns. Hollow reinforced concrete columns with a high axial load, a high longitudinal steel percentage, and a thin wall were found, however, to behave in a brittle manner at the flexural strength, since the neutral axis is forced to occur away from the inside face of the tube towards the section centroid and, as a result, crushing of concrete occurs near the unconfined inside face of the section. If, however, a steel tube is placed near the inside face of a circular hollow column, the column can be expected not to fail in a brittle manner through the disintegration of the concrete in the compression zone. A design recommendation and example through the moment-curvature analysis program for curvature ductility are herein presented. A theoretical moment-curvature analysis for reinforced concrete columns, indicating the available flexural strength and ductility, can be conducted, providing that the stress-strain relation for the concrete and steel are known. In this paper, a unified stress-stain model for confined concrete by Mander is developed foi members with circular sections.

Forecasting the Steel Cargo Volumes in Incheon Port using System Dynamics (System Dynamics를 활용한 인천항 철재화물 물동량 예측에 관한 연구)

  • Park, Sung-Il;Jung, Hyun-Jae;Jeon, Jun-Woo;Yeo, Gi-Tae
    • Journal of Korea Port Economic Association
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    • v.28 no.2
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    • pp.75-93
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    • 2012
  • The steel cargoes as the core raw materials for the manufacturing industry have important roles for increasing the handling volume of the port. In particular, steel cargoes are fundamental to vitalize Port of Incheon because they have recognized as the primary key cargo items among the bulk cargoes. In this respect, the IPA(Incheon Port Authority) ambitiously developed the port complex facilities including dedicated terminals and its hinterland in northern part of Incheon. However, these complex area has suffered from low cargo handling records and has faced operational difficulties due to decreased net profits. In general, the import and export steel cargo volumes are sensitively fluctuated followed by internal and external economy index. There is a scant of research for forecasting the steel cargo volume in Incheon port which used in various economy index. To fill the research gap, the aim of this research is to predict the steel cargoes of Port of Incheon using the well established methodology i.e. System Dynamics. As a result, steel cargoes volume dealt with in Incheon port is forecasted from about 8 million tons to about 10 million tons during simulation duration (2011-2020). The Mean Absolute Percentage Error (MAPE) is measured as 0.0013 which verifies the model's accuracy.

An Effective Application of AE Technique for the Detection of Defects in Steel Girder Bridges (강판형교에서의 효율적인 결함검출을 위한 AE기법의 적용)

  • Kim, Sang Hyo;Yoon, Dong Jin;Lee, Sang Ho;Kim, Hyung Suk;Park, Young Jin
    • Journal of Korean Society of Steel Construction
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    • v.9 no.3 s.32
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    • pp.287-300
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    • 1997
  • In this study, an effective application method of AE technique for the detection of fatigue crack in multi-girder steel bridges has been proposed. The applicability has been examined through the laboratory works with bridge model. The proposed analytical method which evaluates the remaining fatigue lives of structural members may improve the rational determination of the priority of inspection for structural members assuming to have fatigue cracks. Laboratory tests for the application of AE technique to steel girder bridges show that the frequency bands of traffic noise are in the range between 10 show that the frequency bands of traffic noise are in the range between 100~200 kHz and the AE signal raised from fatigue cracks is concentrated around 400~500 kHz. Therefore. R30 sensor is proved to be the most suitable for the detection of cracks in steel girder bridges. A linear proportionality between the crack propagation and the frequency of AE signals has been obtained. In addition, an economic and effective source location method for steel girder bridges was studied through experiments.

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Evaluation of Fire Resistance of Unprotected Concrete-filled Rectangular Steel Tubular Columns under Axial Loading (재하가열시험에 의한 무내화피복 콘크리트충전 각형강관기둥의 내화성능평가)

  • Ahn, Jae Kwon;Lee, Cheol Ho
    • Journal of Korean Society of Steel Construction
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    • v.26 no.4
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    • pp.323-334
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    • 2014
  • In this paper, experimental program and associated numerical study were carried out to evaluate the fire resistance of unprotected concrete-filled rectangular steel tubular (CFT) columns subjected to the standard fire. The key testing parameters included the length effect, the load ratio, and the sectional dimensions of the CFT columns. Temperature distribution and axial deformation of the CFT column specimens were measured and analyzed. Rather early local buckling of steel tubes was observed in all the specimens. This caused subsequent load transfer from steel tube to concrete, and eventually triggered concrete crushing, or complete loss of the load bearing capacity of the column. This implies that the limit state of local buckling as well as overall flexural buckling should be incorporated in fire design procedure. As expected, the fire resistance time of specimen with higher load ratio consistently lessened. The prediction of fire resistance time of unprotected CFT columns based on the limiting steel temperature in current design codes or the formula proposed by previous studies is slightly conservative compared to the fire test results available. To establish the finite element analysis model that can be used to predict the thermal and structural behaviour of unprotected CFT columns in fire, the fully coupled thermal-stress analysis was also tried by using the commercial code ABAQUS. The numerical results showed a reasonable global correlation with the experimental results.

A Study on Rotation Behavior of High Strength Steel Endplate Connections under Fire (화재시 고강도강 엔드플레이트 접합부의 회전 거동에 관한 연구)

  • Shin, Su-Min;Lee, Chy-Hyoung;Yoon, Sung-Kee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.5
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    • pp.35-43
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    • 2016
  • In order to understand rotation behavior of high strength steel endplate connections under fire, this study is compared with existing studies conducted using FEA program. Eurocode 3 presents the three failure modes according to the prediction of bending resistance moment. The parameters of analysis model are temperature, thickness and steel materials of endplate. The rotation stiffness, and bending resistance moment are analyzed according to the parameters. The change of rotation stiffness and bending resistance moment are analyzed about the parameters, regression equations are suggested the change of high strength steel endplate connections. Consequently, the regression equations were proposed as the linear and quadratic equation. The moment ratio of high strength steel under fire was more reduced than the carbon steel, and was small effect about the thickness. When the high strength steel under fire was compared with at ambient temperature, the slope of initial rotation stiffness reduced, the increment ratio of moment was slow, and the change of plastic rotation stiffness wasn't effect by the thickness increase.

Risk-Targeted Seismic Performance of Steel Ordinary Concentrically Braced Frames Considering Seismic Hazard (지진재해도를 고려한 철골 보통중심가새골조의 위험도기반 내진성능)

  • Shin, Dong-Hyeon;Hong, Suk-Jae;Kim, Hyung-Joon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.5
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    • pp.371-380
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    • 2017
  • The risk-targeted seismic design concept was first included in ASCE/SEI 7-10 to address problems related to the uniform-hazard based seismic concept that has been constructed without explicitly considering probabilistic uncertainties in the collapse capacities of structures. However, this concept is not yet reflected to the current Korean building code(KBC) because of insufficient strong earthquake data occurred at the Korean peninsula and little information on the collapse capacities of structures. This study evaluates the risk-targeted seismic performance of steel ordinary concentrically braced frames(OCBFs). To do this, the collapse capacities of prototype steel OCBFs are assessed with various analysis parameters including building locations, building heights and soil conditions. The seismic hazard curves are developed using an empirical spectral shape prediction model that is capable of reflecting the characteristics of earthquake records. The collapse probabilities of the prototype steel OCBFs located at the Korean major cities are then evaluated using the risk integral concept. As a result, analysis parameters considerably influence the collapse probabilities of steel OCBFs. The collapse probabilities of taller steel OCBFs exceed the target seismic risk of 1 percent in 50 years, which the introduction of the height limitation of steel OCBFs into the future KBC should be considered.

Reliability evaluation of steel truss bridge due to traffic load based on bridge weigh-in-motion measurement

  • Widi Nugraha;Indra Djati Sidi;Made Suarjana;Ediansjah Zulkifli
    • Structural Monitoring and Maintenance
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    • v.9 no.4
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    • pp.323-336
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    • 2022
  • Steel truss bridge is one of the most widely used bridge types in Indonesia. Out of all Indonesia's national roads, the number of steel truss bridges reaches 12% of the total 17,160 bridges. The application of steel truss bridges is relatively high considering this type of bridge provides advantages in the standardization of design and fabrication of structural elements for typical bridge spans, as well as ease of mobilization. Directorate of Road and Bridge Engineering, Ministry of Works and Housing, has issued a standard design for steel truss bridges commonly used in Indonesia, which is designed against the design load in SNI 1725-2016 Bridge Loading Standards. Along with the development of actual traffic load measurement technology using Bridge Weigh-in-Motion (B-WIM), traffic loading data can be utilized to evaluate the reliability of standard bridges, such as standard steel truss bridges which are commonly used in Indonesia. The result of the B-WIM measurement on the Central Java Pantura National Road, Batang - Kendal undertaken in 2018, which supports the heaviest load and traffic conditions on the national road, is used in this study. In this study, simulation of a sequences of traffic was carried out based on B-WIM data as a moving load on the Australian type Steel Truss Bridge (i.e., Rangka Baja Australia -RBA) structure model with 60 m class A span. The reliability evaluation was then carried out by calculating the reliability index or the probability of structural failure. Based on the analysis conducted in this study, it was found that the reliability index of the 60 m class Aspan for RBA bridge is 3.04 or the probability of structural failure is 1.18 × 10-3, which describes the level of reliability of the RBA bridge structure due to the loads from B-WIM measurement in Indonesia. For this RBA Bridge 60 m span class A, it was found that the calibrated nominal live load that met the target reliability is increased by 13% than stated in the code, so the uniform distributed load will be 7.60 kN/m2 and the axle line equivalent load will be 55.15 kN/m.