• Title/Summary/Keyword: steel model

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Optimization of Process Parameters for Dry Film Thickness to Achieve Superior Water-based Coating in Automotive Industries

  • Prasad, Pranay Kant;Singh, Abhinav Kr;Singh, Sandeep;Prasad, Shailesh Kumar;Pati, Sudhanshu Shekher
    • Corrosion Science and Technology
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    • v.21 no.2
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    • pp.121-129
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    • 2022
  • A study on water-based epoxy coated on mild steel using the electroplating method was conducted to optimize the process parameters for dry film thickness to achieve superior paint quality at optimal cost in an automotive plant. The regression model was used to adjust various parameters such as electrode voltage, bath temperature, processing time, non-volatile matter, and surface area to optimize the dry film thickness. The average dry film thickness computed using the model was in the range of 15 - 35 ㎛. The error in the computed dry film thickness with reference to the experimentally measured dry film thickness value was - 0.5809%, which was well within the acceptable limits of all paint shop standards. Our study showed that the dry film thickness on mild steel was more sensitive to electrode voltage and bath temperature than processing time. Further, the presence of non-volatile matter was found to have the maximum impact on dry film thickness.

Experimental Study for Ultimate Behavior of Steel Cable Stayed Bridge Under Construction (실험을 통한 시공 중 강사장교의 극한거동 연구)

  • Lee, Kee Sei;Kim, Seung Jun;Choi, Jun Ho;Kang, Young Jong
    • Journal of Korean Society of Steel Construction
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    • v.24 no.6
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    • pp.683-692
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    • 2012
  • The girders of cable stayed bridge are subjected to not only the bending moments but also additional compressive axial forces due to the horizontal components of cable forces. Because of these axial forces, the stiffness of girder can be decreased, and this problem should be considered especially for under-construction model rather than the full model. Korean domestic design specification suggests the linear elastic eigen value analysis for the stability problem of cable stayed bridges. However, this method cannot be applied to the under construction model because various geometric nonlinear characteristics cannot be considered. Therefore, in this study, 3 models which are assumed to be constructed by balanced cantilever will be considered experimentally and analytically to analyze the behavior of steel cable stayed bridges.

A Study for an Evaluation of Flexural Strength of Plate Girders Reinforced with One Line of Longitudinal Stiffeners (수평보강재로 1단 보강된 플레이트거더의 휨강도 평가 방안 연구)

  • Kim, Byung Jun;Park, Yong Myung;Mykyta, Kovalenko;Cho, Kwang Il
    • Journal of Korean Society of Steel Construction
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    • v.29 no.4
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    • pp.281-289
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    • 2017
  • The current AASHTO LRFD and Eurocode 3 specifications have been found to underestimate the flexural strength of longitudinally reinforced plate girders. This is because the web-flange interaction is not considered appropriately when a web is reinforced. The buckling strength of compression flange increases due to the improved rotational restraint to the compression flange. Also, the compression flange and the longitudinal stiffener could constrain the web rotation, so that a certain area of the web reaches yield strength. In this study, a model for evaluating the flexural strength is proposed for plate girders reinforced with one line of longitudinal stiffeners, considering the increase of the buckling strength of the compression flange and the actual stress distribution of the web. The flexural strengths of the conventional steel(SM490) and the high-strength steel(HSB800) plate girders were evaluated from the nonlinear analysis and the applicability of the proposed model was analyzed.

Genetic Algorithm Based Optimal Seismic Design Method for Inducing the Beam-Hinge Mechanism of Steel Moment Frames (철골모멘트골조의 보-힌지 붕괴모드를 유도하는 유전자알고리즘 기반 최적내진설계기법)

  • Park, Hyo-Seon;Choi, Se-Woon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.3
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    • pp.253-260
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    • 2016
  • In this paper, the optimal seismic design method for inducing the beam-hinge collapse mechanism of steel moment frames is presented. This uses the non-dominated sorting genetic algorithm II(NSGA-II) as an optimal algorithm. The constraint condition for preventing the occurrence of plastic hinges at columns is used to induce the beam-hinge collapse mechanism. This method uses two objective functions to minimize the structural weight and maximize the dissipated energy. The proposed method is verified by the application to nine story steel moment frame example. The minimum column-to-beam strength ratio to induce the beam-hinge collapse mechanism are investigated based on the simulation results. To identify the influence of panel zone on the minimum column-to-beam strength ratio, three analytic modeling methods(nonlinear centerline model without rigid end offsets, nonlinear centerline model with rigid end offsets, nonlinear model with panel zones) are used.

Elevated temperature resistance of concrete columns with axial loading

  • Alaskar, Abdulaziz;Alyousef, Rayed;Alabduljabbar, Hisham;Alrshoudi, Fahed;Mohamed, Abdeliazim Mustafa;Jermsittiparsert, Kittisak;Ho, Lanh Si
    • Advances in concrete construction
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    • v.9 no.4
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    • pp.355-365
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    • 2020
  • The influence of temperature on the material of concrete filled columns (CFCs) under axial loading has been quantitatively studied in this research. CFCs have many various advantages and disadvantages. One of the important inefficiency of classic CFCs design is the practical lack of hooped compression under the operational loads because of the fewer variables of Poisson's rate of concrete compared to steel. This is the reason why the holder tends to break away from the concrete core in elastic stage. It is also suggested to produce concrete filled steel tube columns with an initial compressed concrete core to surpass their design. Elevated temperatures have essentially reduced the strengths of steel tubes and the final capacity of CFCs exposed to fire. Thus, the computation of bearing capacity of concrete filled steel tube columns is studied here. Sometimes, the structures of concrete could be exposed to the high temperatures during altered times, accordingly, outcomes have shown a decrement in compressive-strength, then an increase with the reduction of this content. In addition, the moisture content at the minimal strength is declined with temperature rising. According to Finite Element (FE), the column performance assessment is carried out according to the axial load carrying capacities and the improvement of ductility and strength because of limitations. Self-stress could significantly develop the ultimate stiffness and capacity of concrete columns. In addition, the design equations for the ultimate capacity of concrete columns have been offered and the predictions satisfactorily agree with the numerical results. The proposed based model (FE model of PEC column) 65% aligns with the concrete exposed to high temperature. Therefore, computed solutions have represented a better perception of structural and thermal responses of CFC in fire.

Development of a Nonlinear Concrete Model for Internally Confined Hollow Members Considering Confining Effects (구속효과를 고려한 내부 구속 중공 CFT 부재의 비선형 콘크리트 모델 개발)

  • Han, Taek Hee;Youm, Eung Jun;Han, Sang Yun;Kang, Young Jong
    • Journal of Korean Society of Steel Construction
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    • v.19 no.1
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    • pp.43-52
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    • 2007
  • There is a growing range of applications for concrete-filled steel tube (CFT) member because of its superior performance. But a CFT member may be uneconomical or has weight problems because it is fully filled with concrete. In this study, a new type of member, called internally confined hollow (ICH) CFT member, was developed to solve the high cost and weight problems of the CFT member. To determine stress-strain model of the concrete in an ICH CFT column, possible failure modes of an ICH CFT column were suggested and confining pressure was derived from equilibriums for each failure mode. From the derived equations, a computer program was coded and parametric studies were performed for some examples. Analytical results showed that internally confined concrete has enhanced strength and ductility compared with those of unconfined or biaxially confined concrete.

Productivity Improvement by developing statistical Model

  • Shin Ill-Chul;Park Jong-Hwan
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.225-231
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    • 2002
  • POSCO $\#2$ Stainless steel making plant produces more than 600 thousand ton per year with a variety of products consisting of austenite and ferrite stainless steel to meet custrmers' needs since 1996. The plant has four different major processes, that are, EAF-AOD-VOD-CC to finally produce semi-product called as slab. In this study, we importantly took AOD process into consideration due to its roles such as to check and verify the final qualities through sampling inspection. But the lead-time from sampling to its verification takes five to ten minutes causing produrtivity loss as muck as the lead-time as a result. Of all indices for quality and process control the plant has, carbon ingredient in liquid type of steel is the most important since it affects in a great way to the characteristics of steel, if any problem. customers not satisfied with quality could issue a claim; therefore there is no way hut to guarantee it before delivery. in this study, to reasonably reduce lead-time ran save a cycle time and finally improve our productivity from a state-or-art alternative just such as applying statistical model based on multi-regression analysis into the A.O.D line by analyzing the statistical and technical relationship between carbon and the relevant some vital independent variables. In consequence, the model with R-square $87\%$ allowed the plant to predict, abbreviating the process in relations to sampling to verification. approximately the value of [C] so that operators could run the process line with reliability on data automatically calculated instead of actual inspection. In the future, we are going to do the best to share this type of methodology with other processes, if possible, to apply into them.

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Time dependent finite element analysis of steel-concrete composite beams considering partial interaction

  • Dias, Maiga M.;Tamayo, Jorge L.P.;Morsch, Inacio B.;Awruch, Armando M.
    • Computers and Concrete
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    • v.15 no.4
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    • pp.687-707
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    • 2015
  • A finite element computer code for short-term analysis of steel-concrete composite structures is extended to study long-term effects under service loads, in the present work. Long-term effects are important in engineering design because they influence stress and strain distribution of the structural system and therefore contribute to the increment of deflections in these structures. For creep analysis, a rheological model based on a Kelvin chain, with elements placed in series, was employed. The parameters of the Kelvin chain were obtained using Dirichlet series. Creep and shrinkage models, proposed by the CEB FIP 90, were used. The shear-lag phenomenon that takes place at the concrete slab is usually neglected or not properly taken into account in the formulation of beam-column finite elements. Therefore, in this work, a three-dimensional numerical model based on the assemblage of shell finite elements for representing the steel beam and the concrete slab is used. Stud shear connectors are represented for special beam-column elements to simulate the partial interaction at the slab-beam interface. The two-dimensional representation of the concrete slab permits to capture the non-uniform shear stress distribution in the horizontal plane of the slab due to shear-lag phenomenon. The model is validated with experimental results of two full-scale continuous composite beams previously studied by other authors. Results are given in terms of displacements, bending moments and cracking patterns in order to shown the influence of long-term effects in the structural response and also the potentiality of the present numerical code.

Cyclic behaviour and modelling of stainless-clad bimetallic steels with various clad ratios

  • Liu, Xinpei;Ban, Huiyong;Zhu, Juncheng;Uy, Brian
    • Steel and Composite Structures
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    • v.34 no.2
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    • pp.189-213
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    • 2020
  • Stainless-clad (SC) bimetallic steels that are manufactured by metallurgically bonding stainless steels as cladding metal and conventional mild steels as substrate metal, are kind of advanced steel plate products. Such advanced composite steels are gaining increasingly widespread usage in a range of engineering structures and have great potential to be used extensively for large civil and building infrastructures. Unfortunately, research work on the SC bimetallic steels from material level to structural design level for the applications in structural engineering field is very limited. Therefore, the aim of this paper is to investigate the material behaviour of the SC bimetallic steels under the cyclic loading which structural steels usually could encounter in seismic scenario. A number of SC bimetallic steel coupon specimens are tested under monotonic and cyclic loadings. The experimental monotonic and cyclic stress-strain curves of the SC bimetallic steels are obtained and analysed. The effects of the clad ratio that is defined as the ratio of the thickness of cladding layer to the total thickness of SC bimetallic steel plate on the monotonic and cyclic behaviour of the SC bimetallic steels are studied. Based on the experimental observations, a cyclic constitutive model with combined hardening criterion is recommended for numerical simulation of the cyclic behaviour of the SC bimetallic steels. The parameters of the constitutive model for the SC bimetallic steels with various clad ratios are calibrated. The research outcome presented in this paper may provide essential reference for further seismic analysis of structures fabricated from the SC bimetallic steels.

Energy-based numerical evaluation for seismic performance of a high-rise steel building

  • Zhang, H.D.;Wang, Y.F.
    • Steel and Composite Structures
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    • v.13 no.6
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    • pp.501-519
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    • 2012
  • As an alternative to current conventional force-based assessment methods, the energy-based seismic performance of a code-designed 20-storey high-rise steel building is evaluated in this paper. Using 3D nonlinear dynamic time-history method with consideration of additional material damping effect, the influences of different restoring force models and P-${\Delta}/{\delta}$ effects on energy components are investigated. By combining equivalent viscous damping and hysteretic damping ratios of the structure subjected to strong ground motions, a new damping model, which is amplitude-dependent, is discussed in detail. According to the analytical results, all energy components are affected to various extents by P-${\Delta}/{\delta}$ effects and a difference of less than 10% is observed; the energy values of the structure without consideration of P-${\Delta}/{\delta}$ effects are larger, while the restoring force models have a minor effect on seismic input energy with a difference of less than 5%, but they have a certain effect on both viscous damping energy and hysteretic energy with a difference of about 5~15%. The paper shows that the use of the hysteretic energy at its ultimate state as a seismic design parameter has more advantages than seismic input energy since it presents a more stable value. The total damping ratio of a structure consists of viscous damping ratio and hysteretic damping ratio and it is found that the equivalent viscous damping ratio is a constant for the structure, while the equivalent hysteretic damping ratio approximately increases linearly with structural response in elasto-plastic stage.