• Title/Summary/Keyword: steel industries

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Study on the Effect of Surface Finishing Methods on Pitting Corrosion Behavior of 304 Stainless Steel Alloy

  • Yun, JunTae;kim, Se-Woong;Hwang, HyangAn;Toor, Ihsan-Ul-Haq;Shon, MinYoung
    • Corrosion Science and Technology
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    • v.8 no.6
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    • pp.209-216
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    • 2009
  • In this study the effect of different surface finishing techniques on the pitting corrosion behaviour of a commercial 304 stainless steel alloy was investigated. Surface finishing methods were divided into two categories, i.e. mechanical and chemical. Mechanical treatment methods include power tooling such as grinding, emery paper brushing, stainless steel wire brushing and stainless steel shot blasting. Chemical treatment methods include chemical passivation (phosphoric acid, citric acid, nitric acid) and electro-cleaning (phosphoric acid and citric acid). Potentiodynamic polarization experiments were carried out in 3.5 wt. % NaCl solution at room temp. (20 $^{\circ}C$). The results showed that chemical treatment methods improved the corrosion resistance of stainless steel 304, measured in terms of pitting potential ($E_{pit}$). Corrosion resistance of the specimens was increased in the order of; electro-cleaning > manual passivation > mechanical cleaning. Surface of electro-cleaned specimens was smoother than rest of the surface treatment methods. Chrome content in chemically treated specimens was higher than in mechanically treated specimens as shown by EDX analysis.

Character Split Algorithm for an Automated Marking System with a Moving Ink-head (이동식 자동 마킹 시스템을 위한 문자열 분할 알고리즘)

  • Park, Doo-Kyung;Han, Sang-Dong;Kim, Ho-Gu;Ahn, Jung-Ki;Kim, Dae-Kyung
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.115-122
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    • 2009
  • In shipbuilding process, automated marking systems are used to print steel part information on the steel plate. Especially, an automated marking system with a moving ink-head prints characters on each block, which divide the steel plate into a fixed size. Therefore it is necessary to split characters, because some characters can be extended into several blocks. Particularly the algorithm, which splits characters, must guarantee its printing quality in any direction since characters can be printed by any angle.

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Technological Level of the North Korean Steel Industry and Its Implications for Inter-Korean Cooperation

  • Kim, Jong-seon
    • STI Policy Review
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    • v.2 no.3
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    • pp.1-12
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    • 2011
  • North Korea is now under the pressure of international sanctions due to its nuclear tests, firing of long-range ballistic missiles, the sinking of the ROK naval frigate the Cheonan, and the artillery attack on Yeonpyeong Island that killed four people. To overcome the burden of sanctions North Korea has exerted various efforts to reconstruct its industries. However, it is very unlikely that these reconstruction efforts would produce significant results due to the structural problems of the antiquated infrastructure of North Korean industries. In the future, it is expected that South Korea will have to cooperate with North Korea for the reconstruction of the North Korean economy after the North Korean nuclear issue will be peacefully resolved. South Korean government has to prepare for the reconstruction with careful planning based on analysis of North Korean industries. But, the number of previous studies that have analyzed the technological level of North Korean industries are quite limited. In preparation for the future inter-Korean industrial cooperation, this study tries to analyze the technological level of North Korean industries. The steel industry has been selected as the focus for the main analysis of this study due to the importance of the steel industry as one of key infrastructure industries. Additionally, this study tests the sustainability of the North Korean steel industry by looking into the possibility of whether the North Korean steel industry can sustain or grow while maintaining global competitiveness in the future when the market opens to the world. Such analysis is expected to contribute to the joint prosperity of two Koreas in the short term and the reduction of unification costs in long term.

The Effect of Weld Metal Copper Content on HAZ Cracking in Austenitic Stainless Steel welded with Al-brass

  • Lee, H.W.;Lee, J.S.;Choe, W.H.
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.152-154
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    • 2005
  • Austenitic stainless steel has good weldability but is sensitive to hot cracking such as solidification crack and liquation crack. In this study, the specimens of dissimilar metals made between austenitic stainless steel and Al-brass were welded by GTAW process using four different filler metals. Cracks were detected in the heat-affected zone of the stainless steel when welded with CuAl, CuSn and NiCu filler metals, but no cracks were detected a Ni filler metal was used. The cracks propagated along the grain boundary in the heat affected zone near the fusion line to base metal of 316L stainless steel. The cracks were located inside the weld bead with very fine hairline crack. All cracks initiated at the fusion line and moved forward in the base metal. From energy dispersion spectroscopy (EDS), Cu peak was detected only in the crack-opening area.

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In Situ Observation of Initial Rusting Process of Steel Containing Al Using Synchrotron Radiation X-Rays

  • Morimoto, J.;Yamashita, M.;Uchida, H.;Doi, T.;Kamimura, T.;Miyuki, H.;Konishi, H.;Mizuki, J.
    • Corrosion Science and Technology
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    • v.7 no.2
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    • pp.112-118
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    • 2008
  • We observed initial rusting process of steel containing Al under wet/dry cyclic condition with NaCl solution film using in situ X-ray diffraction spectroscopy at SPring-8 synchrotron radiation facility. It was found that mass fraction of iron oxides such as ${\alpha}-FeOOH$, ${\beta}-FeOOH$ and ${\gamma}-FeOOH$ varied with Al content. Some kinds of Al oxides were also found at the initial stage of corrosion. Those corrosion products might affect the corrosion process and corrosion rate of the steel.

EVALUATION OF HYDROGEN INDUCED DISBONDING FOR CR-MO-V STEEL/AUSTENITIC STAINLESS OVERLAY

  • Kim, Byung-Hoon;Kim, Dong-Jin;Kim, Jeong-Tae
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.211-216
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    • 2002
  • To investigate transition region in welded overlay relating to disbonding crack, the effect of vanadium addition on disbonding of Cr-Mo steels overlay welded with austenitic stainless steel was studied. V modified Cr-Mo steels have a higher resistance to disbonding than V free Cr-Mo steel. One reason is due to the fact that fine vanadium carbide precipated in base metal traps hydrogen and thus decreases the susceptibility to the disbonding. The second is related to the higher stability of the vanadium and stable carbides formed during PWHT, in which the carbon diffusion to the interface is lower than for V free Cr-Mo steel. Decreasing the carbon content at the interface of the weld overlay shows good resistance to the disbonding. Hence, it is important to control the carbon content at the interface of the weld overlay.

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TAPERED TUBULAR STEEL POLE FOR CABLE HEAD (케이블헤드 설치용 관형지지물)

  • Park, Tae-Dong;Kwon, Hyeog-Mun
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.158-160
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    • 1997
  • WHEN IT IS REQUIRED TO CONNECT OVERHEAD TRANSMISSION LINE WITH UNDERGROUND CABLE, PREVALENT METHOD WAS TO USE CABLE HEAD TYPICALLY MADE OF LATTICE STEEL STRUCTURE. BUT IN VIEW OF THE INCREASING DEMAND THAT STEEL STRUCTURE INSTALLED IN URBAN AREA AND/OR RESIDENTIAL AREA NEED TO MATCH WITH ENVIRONMENTAL SURROUNDINGS, THE UNSHAPELY LARGE-SIZED LATTICE STEEL STRUCTURE CAN NOT BE A PROPER ONE BECAUSE THAT IT IS NOT WELCOMED BY THE RESIDENTS AND ACCORDINGLY ITS INSTALLATION TENDS TO CONFRONT WITH CIVIL PETITION. AS AN ALTERNATIVE METHOD TO SETTLE AFOREMENTIONED UNFAVOURABLE SITUATION WE MAY BE UNDER, WE AR INTENDING TO DEVELOP THE CABLE HEAD MADE OF TAPERED TUBULAR STEEL POLE AND TO PUT IT TO PRACTICAL USE. THE ADVANTAGE WE CAN TAKE OF THE TAPERED TUBULAR STEEL POLE IS THAT IT CAN BE INSTALLED IN A VERY LIMITED SPACE MAXIMIZING THE UTILITY VALUE OF THE LAND AND THAT ITS SMART SHAPE WITH COLOUR COATING IN CONSIDERATION OF AESTHETIC AESTHETIC CAN BE IN GOOD HARMONY WITH THE SURROUNDINGS.

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Case Analysis of Risk Assessment for Steel and Iron Works (제철 사업장 위험성평가 사례 분석)

  • Hong, Sung-Man;Park, Peom;Kim, Kwang-Hyoun;Sun, Su-Bin
    • Proceedings of the Safety Management and Science Conference
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    • 2009.11a
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    • pp.209-221
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    • 2009
  • In the steel industry, steel is manufactured and processed to produce a variety of steel products. The industry provides fundamental materials to the whole range of industries including car, ship, electric appliance and construction industries, so that it is very important as an infrastructure industry. The steel manufacture process involves aerial work, many danger factors caused by the treatment with hazardous gases including BFG and COG and by high pressure gases including H2, O2, N2 and LPG. It requires the management over the large area because many workers work in a plant. The potential dangers in the steel plant were identified and the effect of the danger assessment was verified through the analysis of the danger assessment for the steel plant. The allowed degree of danger was lowered after the improvement through the danger assessment in the plant where the case studies were conducted, which indicates that the danger assessment is highly effective.

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Cavitation-erosion Resistance of Stabilized Stainless Steel with Niobium Addition in Sea Water Environment (해수 내 캐비테이션-침식 저항성에 미치는 스테인리스강의 Nb 첨가의 영향)

  • Choi, Yong-Won;Han, Min-Su;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.49 no.3
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    • pp.274-279
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    • 2016
  • Stainless steel is widely used in various industries due to its excellent anti-corrosion characteristics. However, if the stainless steel is exposed to high speed fluid flow and chloride ion in the marine environment, corrosion and cavitation damage occurred on the surface easily. Therefore, to prevent these problems, stabilzed stainless steel is applied to offshore and shipbuilding industries. In this study, stabilized stainless steel specimen was made by 19%Cr-9%Ni with different Nb contents (0.29%, 0.46% and 0.71%). And then, their cavitation characteristics were investigated. As a result, the characteristics of cavitation resistance of stainless steel could be improved by increasing Nb contents.

A Study on the Effect of Roughness of Rolling Roll in the Paintabilility of Strip (압연롤의 조도가 박판의 도장성에 미치는 영향에 관한 연구)

  • 김순경
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.36-43
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    • 1998
  • Surface roughness of cold rolled steel sheet as well as the coating technique itself is quite important in obtaining high image clarity of electronic products and car outer panels. Especially, surface characteristics of steel sheet have acquired increasing attention from the steel and automotive industries. While the influence of such characteristics on paintability formability and painted surface appearance is important in defining steel surface requirements for automotive industries. Therefore this paper is dedicated primarily to the issue of paint appearance and reviews for improvement of roughness and peak count about the surface of work roll for the actual temper mill. The conclusions were obtained as follows ; 1) Roughness and peak count about the surface of steel sheet is strongly affected by surface condition of work roll. 2) The electro-discharge textured roll has more uniform roughness distribution than shot blasted roll and it's painted appearance of steel sheet has more improvement than that of the shot blasted because it has more harmonic wave roughness, and the higher peak count of surface roughness.

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