• 제목/요약/키워드: steel furnace slag dust

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Setting and Strength Properties of Mortar Containing Steel Furnace Slag Dust

  • Choi, Yun-Wang;Chung, Jee-Seung;Moon, Dae-Joong;Shin, Hwa-Cheol;Jang, Lee-Duck
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 봄 학술발표회 논문집
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    • pp.193-196
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    • 2003
  • In this paper, the experimental investigation for the setting properties of cement paste, the consistency and strength properties of mortar with steel furnace slag dust was performed and compared with those of cement paste and mortar with ground granulated blast furnace slag. When steel furnace slag dust was replaced with normal portland cement, setting time and flow value indicated to good results like as mortar with ground granulated blast furnace slag. However, mortar with steel furnace slag dust expressed to appreciably strength devaluation according to containing ratio, and did not indicate the pozzolanic reaction like as ground granulated blast furnace slag.

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폐플라스틱/제강 Dust 성형제의 용출안전성에 대한 연구 (Elution Safety of Recycled Plastic/EAF Dust Composites by Using Leaching Test)

  • 강영구;송종혁
    • 한국안전학회지
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    • 제18권4호
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    • pp.85-91
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    • 2003
  • In this study, We have investigated leaching characteristics of heavy metals for recycled plastic composites containing EAF(Electric Arc Furnace) dust & EAF slag. EAF dust & EAF slag used that is generated in the 3 steel-making compaines in domestic. The physical and chemical properties of EAF dust & slag was examined by measuring specific surface area. porosity, oil absorption test and chemical wetting analysis etc. Results of total analysis indicated that EAF dust, slag contained significant amount of hazardous metals such as Cu, Pb, Cd and Cr. But, In the leaching test of the recycled plastic composites containing EAF dust, slag by Korean Standard Leaching Procedure, composites shows much lower leaching concentration of heavy metals. It was concluded that the recycled plastic composites containing EAF dust, slag showed good physical and chemical characteristics. This means that the EAF dust, slag can be effectively used as a functional filler.

The Direct Recycling of Electric Arc Furnace Stainless Steelmaking Dust

  • Zhang, Chuanfu;Peng, Bing;Peng, Ji;Lobel, Jonathan;Kozinski, Janusz A.
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.404-408
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    • 2001
  • This paper focuses on the pilot-scale investigation of direct recycling of electric arc furnace (EAF) stainless steelmaking dust. The direct recycling of EAF dust is to make pellets with the mixture of the dust and the reducing agent carbon, then introduce the pellets to the EAF. The valuable metals in the dust are reduced and get into the steel as the alloying elements. Experiments simulating direct recycling in an EAF were performed using an induction furnace. But it seems difficult to reduce all metal oxides in the dust so that some metal reducing agents added in the late stage of reduction process. The valuable metals in the dust were reduced partly by carbon and partly by metal reducing agent for the economical concern. The recovery of iron, chromium and nickel from the flue dust and the amount of metal oxides in the slag were measured. The results showed that the direct recycling of EAF stainless steelmaking dust is practicable. It wes also found that direct recycling of flue EAF stainless steelmaking dusts does not affect the chemistry and quality of stainless steel produced in the EAF. It is benefit not only for the environmental protection but also for the recovery of valuable metal resources in this way.

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Effect of the Slag Former on the Metal Melting and Radionuclides Distribution in an Electric Arc Furnace

  • Song Song-Pyung;Min Byung-Youn;Choi Wang-Kyu;Chung Chong-Hun;Oh Won-zin
    • 한국방사성폐기물학회:학술대회논문집
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    • 한국방사성폐기물학회 2005년도 추계 학술대회 논문집
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    • pp.32-37
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    • 2005
  • The characteristics of the metal melting and radionuclide distribution of the radioactive has been investigated in a lab-scale arc furnace. The slag former based on the constituents of silica, calcium oxide, aluminum oxide, borate and calcium fluoride additions was used for melting of the stainless and carbon steel. In the melting of the stainless steel, the amount of slag formation increased with an increase of the concentration of the slag former. But the effects of the slag basicity on the amount of stag formation showed a local maximum value of the slag formation with an increase of the basicity index in the melting of the stainless steel as well as in the melting of the carbon steel. With an increase of the amount of slag former addition, the trends of the cobalt distribution into the ingot and the stag depended on the kind of slag former used in the melting of the stainless steel while the effect of the slag basicity on the distribution of the cobalt was not clarified in the melting of carbon steel. Tn the melting of the carbon steel, the strontium was captured at up to $50\%$ into the slag phase. Cesium was completely eliminated from the melt of the stainless steel as well as the carbon steel and distributed to the dust phase.

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전기로 제강분진의 재활용과정에서 발생된 Clinker의 전기로에서의 가열용해에 의한 자원화에 관한 연구 (A Study on the Resource Development by Heat Dissolution in Electric Arc Furnace of Clinker generated in the Recycling Process of Electric Arc Furnace Dust)

  • 윤재홍;윤치현;本庄昭郎
    • 열처리공학회지
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    • 제36권1호
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    • pp.22-32
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    • 2023
  • In general, when scrap is dissolved in an electric arc furnace, the amount of electric furnace steel dust (EAFD) generated is about 1.5% of the scrap charge amount, and the electric furnace steel dust collected by the bag filter is charged into the Rotary Kiln or Rotary Hearth Furnace (RHF), and the zinc component is recovered as crude zinc oxide, at which time a clinker of Fe-Base is generated. In this research, first, for the efficient resource conversion of electric furnace steel dust, a reduction and roasting experiment was conducted and the reaction kinetics was examined. As a result of the experiment, it was observed that the reduction and roasting reaction was actively conducted in the range of 1100~1150℃, and melting occurred in the range of 1250℃. In the past, this clinker was widely used as a roadbed material for road construction and an Fe-Source for cement production, but in recent years, it has been mainly reclaimed due to strengthening environmental standards. However, landfill treatment is by no means a desirable treatment method due to environmental pollution caused by leachate, expensive landfill costs, and waste of Fe resources. Therefore, in order to more actively recycle the Fe component in the clinker, first of all the clinker was pulverized into an optimal particle size, and anthracite and binder (starch) were added to the magnetic material obtained by specific gravity and magnetic separation for briquet. As a experimental results, it was possible to efficiently separate clinker as Fe component and other slag component by specific gravity and magnetic force. As a results of loading and dissolving the manufactured briquet clinker in an electric arc furnace, it was observed that the unit of power and production yield were clearly improved and the carbon addition effect in molten metal was also somewhat.

아-크로 천정용 고알루미나질 벽돌의 용손기구에 관한 연구 (Studies on Wear Mechanism of High Alumina Brick for Arc-furnace Roof)

  • 허삼덕;오기동
    • 한국세라믹학회지
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    • 제23권2호
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    • pp.55-63
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    • 1986
  • In variuos physcial and chemical cause of damage of refractories for steel makin the clarification of the wear mechanism of brick is situated on important factor. In the present paper the wear mechanism of high alumina brick for the arc-furnace roof were inves-tigated by means of XRD, EPMA. SEM and microscopy. The results obtained were summerized as follows : (1) The altered layers which exist in high alumina brick used for arc-furnace roof were verified by mineral chemical analysis and EPMA. (2) The diffusion of materials combined with slag dust and iron oxide from furnace atmosphere in high basic process from hot face to interior was verified. (3)Activation energy for the synthesized slag permeated into the unused brick texture was 47-51 kcal per mole.

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방사성 금속폐기물의 용융시 방사성 핵종(60Co, 137Cs)의 분배특성 (Distribution Characteristics of Radionuclies (60Co, 137Cs) During the Melting of Radioactive Metal Waste)

  • 민병연;최왕규;오원진;정종헌;강용
    • Korean Chemical Engineering Research
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    • 제45권6호
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    • pp.627-632
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    • 2007
  • 원자력 시설 해체시 발생되는 금속성 폐기물의 용융 제염을 위한 기초 연구를 위해 아크 용융로를 사용하여 스테인레스강과 탄소강의 금속 폐기물 용융시 슬래그 종류, 농도, 염기도에 따라 $^{60}Co$, $^{137}Cs$ 핵종의 주괴, 슬래그, 분진 상으로 분배 특성을 살펴보았다. $^{60}Co$은 90% 이상 주괴상에 균질하게 분포되었으며, 슬래그 상에는 약 10% 미만으로 잔존하며 슬래그 조성에 따라 분배특성이 크게 영향을 받지 않았으나, 유동성이 좋은 염기성 슬래그 형성제가 포함된 슬래그에서는 영향을 받음을 알 수 있었다. $^{137}Cs$는 스테인레스강과 탄소강의 용융체로부터 완전히 제거되어 슬래그상과 분진상 상으로 분배됨을 알 수 있었다.

RECOVERY OF METALS FROM EAF DUST WITH RAPID SYSTEM

  • Shin, Hyoung-ky;Moon, Seok-min;Jhung, Sung-sil
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.381-386
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    • 2001
  • The dust generated from the electric arc furnace steel making process is classified as hazardous material by Korean Environmental Protection Acts, mainly because of the existence of water teachable Pb, Zn and Cd. Thus the treatment of EAF dust is being carried out to fulfill both the environmental aspect and recovery of valuable metals. To establish the proper process for recovering the valuable metals (Fe, Zn, Pb and Cd) and producing the non-toxic slag from EAF dust, using RAPID-10 system, feasibility study have been carried out. To find out the scale-up factor for designing the commercial scale EAF dust treatment process(capacity 50,000 ton EAF dust per year) entitled RAPID-50 system. The design and construction of RAPID-50 (RIST Arc Plasma Industrial Device) system for treating 50,000 ton of EAF dust per year is now undergoing. Overall plan for treating EAF dust generated in KOREA will be setup after successful operation (December, 2002) of RAPID-50 system.

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대만(臺灣)의 EAF 더스트(전기로(電氣爐) 제강소진(製鋼紹塵))의 처리(處理)에 관하여 (Status of EAF Dust Management in Taiwan)

  • 진위성;;채민행
    • 자원리싸이클링
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    • 제20권1호
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    • pp.3-13
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    • 2011
  • 대만의 제강생산량은 21,290천톤이고, 전기로제강량은 제강생산량의 약 반, 즉 11,200천톤이다. 그리고 이 전기로 제강시 발생되는 더스트량은 160천톤(2009년도)이다. Walcz 프로세스(탄소강 EAF 더스트)에서 약 70천톤, RHF/SAF 프로세스(스테인레스강 EAF 더스트)에서 약 60천톤을 처리하고 있다. 그리고 약 90천톤/년의 조산화아연(ZnO)이 생산되고 있는 것으로 추정된다. 현재 새로운 EAF 더스트 리싸이클링법이 개발되고 있고, 조산화아연의 품위향상이 앞으로 과제이다.

Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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