• Journal of the Korean Society for Nondestructive Testing
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• v.23 no.4
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• pp.356-363
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• 2003

An eddy current testing system was developed for detection of flaws in the ferromagnetic steel tubes. Because the eddy current signals from the ferromagnetic steel tubes could be distorted easily due to an irregularity of magnetic permeability, magnetic saturation is required to suppress this variation of magnetic fields. A magnetic saturation probe with the Hemholtz coil was designed for the inspection of the steel tubes. The bandwidth pass filters were adapted to minimize the noise from the DC magnetization. When using the designed test probe, the flaw signals could be discriminated from the noise. The system was tested at the production line and showed a capability of detecting flaws, like a drilled hole of the diameter of 2.0mm at the moving speed of 1m/sec.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.10 no.1
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• pp.90-95
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• 2014

Local wall thinning is a point of concern in almost all steel structures such as pipe lines covered with a thermal insulator made up of materials with low thermal conductivity(fiberglass or mineral wool); hence, Non Destructive Technique(NDT) methods that are capable of detecting the wall thinning and defects without removing the insulation are necessary. In this study we developed a Pulsed Eddy Current(PEC) system to detect the wall thinning of Ferro magnetic steel pipes covered with fiber glass thermal insulator and shielded with Aluminum plate. The developed system is capable of detecting the wall thickness change through an insulation of thickness 10cm and 0.4mm aluminum shielding. In order to confirm the thickness change due to wall thinning, two different sensors, a hall sensor and coil sensor were used as a detecting element. In both cases, the results show a very good change corresponding to the thickness change of the test specimen. During these experiments a carbon steel tube of diameter 210mm and a length of 620mm, which is covered with insulator of 95mm thickness was used. To simulate the wall thinning, the thickness of the tube is changed for a specified length such as 2.5mm, 5mm and 8 mm from the inner surface of the tube. A 0.4mm thick Aluminum plate was covered on the Test specimen to simulate the shielding of the insulated pipelines. For both hall sensor and coil detection methods Fast Fourier transform(FFT) was calculated using window approach and the results for the test specimen without Aluminum shielding were summarized which shows a clear identification of thickness change in the test specimen by comparing the magnitude spectra. The PEC system can detect the wall thinning under the 95 mm thickness insulation and 0.4 mm Al shielding, and the output signal showed linear relation with tube wall thickness.

• Proceedings of the KIPE Conference
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• 2008.06a
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• pp.12-14
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• 2008

We have been trying to do our every efforts in various division in order to get more highly competition of products in steel industry, Especially, for the industry of cold mill, We are making high degree durability & elegant of steel plate from high quality plating & coating. Recently, Induction heating equipments are used to be choose in order to heat the steel plate in processing of drying and of curing after plating and coating are done. This paper will describe the theory of induction heating, consideration matters to decide power supply, structure of heating coil & manufacturing, operating methods etc, also it will present installation reference.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.1
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• pp.31-37
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• 2015

A laser line welder using a solid-state laser (Yb:YAG) has been manufactured for joining ultra-thin cold-rolled steel coils in steelworks. The coils to be welded primarily range from 0.15 to 0.3 mm in thickness and 800 to 1,100 mm in width. Because the steel plate is extremely thin, it is very important to control the stop positions of the clamp at cutting and welding points. In this study, both hydraulic proportional control valves and LVDT sensor embedded cylinders were used to precisely control and monitor the positions of clamps with complementary stoppers. As a result, the positions could be controlled within an error of ${\pm}30{\mu}m$. Erichsen cupping tests on the welded joints show that the Erichsen index ranges from 4.4 to 4.6 mm. Furthermore, the tensile strength of welding points is comparable to that of the base metal.

• Journal of Magnetics
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• v.17 no.3
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• pp.206-209
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• 2012

Peak interval for reversible permeability is presented for nondestructively evaluating the remanent life of 1Cr-0.5Mo steel. The method to measure the peak interval of reversible permeability is based on the value of reversible permeability is the same as the differential value of the hysteresis loop. The measurement principle is based on the first harmonics voltage induced in a sensing coil using a lock-in amplifier tuned to a frequency of the exciting voltage. Results obtained for the peak interval of reversible permeability and Rockwell hardness on the aged samples decrease as aging time and the Larson-Miller parameter increase. We could estimate the remanent life of 1Cr-0.5Mo steel by using the relationship between the peak interval of reversible permeability and the Larson-Miller parameter, nondestructively.

• Journal of Magnetics
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• v.16 no.1
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• pp.42-45
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• 2011

The present work studies a nondestructive evaluation of the degradation of modified 9Cr-1Mo steel using a magnetic method based on the existence of the peaks of reversible permeability (RP) in the differential magnetization around the coercive force. The apparatus is based on detection of the voltage induced in a coil using a lock-in amplifier tuned to the frequency of the AC perturbing field. Results obtained for the reversible permeability and Vickers hardness on the aged samples showed the peak interval of reversible permeability (PIRP) and Vickers hardness decrease as aging time increased. The correlation between Vickes hardness and the PIRP could be used to evaluate degradation of modified 9Cr-1Mo steel.

• The Transactions of the Korean Institute of Power Electronics
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• v.21 no.4
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• pp.296-301
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• 2016

Using high magnetic flux from a 60 Hz high-current cable, a 2 W wireless-powered energy harvesting receiver for sensor operation, internet of things (IoT) devices, and LED lights inside electrical cable tunnels is proposed. The proposed receiver comprises a copper coil with a high number of turns, a ring-shaped ferromagnetic core, a capacitor for compensating for the impedance of the coil in series, and a rectifier with various types of loads, such as sensors, IoT devices, and LEDs. To achieve safe and easy installation around the power cable, the proposed ring-shaped receiver is designed to easily open or close using a clothespin-shaped handle, which is made of highly-insulated plastic. Laminated silicon steel plates are assembled and used as the core because of their mechanical robustness and high saturation flux density characteristic, in which the thickness of each isolated plate is 0.3 mm. The series-connected resonant capacitor, which is appropriate for low-voltage applications, is used together with the proposed receiver coil. The concept of the figure of merit, which is the product weight and cost of both the silicon steel plate and the copper wire, is used for an optimized design; therefore, the weight of the fabricated receiver and the price of raw material is 750 gf and USD $2 each, respectively. The 2.2 W powering capability of the fabricated receiver was experimentally verified with a power cable current of $100A_{rms}$ at 60Hz.

• Structural Engineering and Mechanics
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• v.65 no.2
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• pp.129-139
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• 2018

Post-tensioning (PT) tendons are commonly used for the assembly of modularized concrete members, and tension is applied to the tendons during construction to facilitate the integrated behavior of the members. However, the tension in a PT tendon decreases over time due to steel corrosion and concrete creep, and consequently, the stress on the anchor head that secures the PT tendon also diminishes. This study proposes an automatic detection system to identify tension reduction in a PT tendon using pulsed-eddy-current (PEC) measurement. An eddy-current sensor is installed on the surface of the steel anchor head. The sensor creates a pulsed excitation to the driving coil and measures the resulting PEC response using the pick-up coil. The basic premise is that the tension reduction of a PT tendon results in stress reduction on the anchor head surface and a change in the PEC intensity measured by the pick-up coil. Thus, PEC measurement is used to detect the reduction of the anchor head stress and consequently the reduction of the PT tendon force below a certain threshold value. The advantages of the proposed PEC-based tension-reduction-detection (PTRD) system are (1) a low-cost (< $ 30), low-power (< 2 Watts) sensor, (2) a short inspection time (< 10 seconds), (3) high reliability and (4) the potential for embedded sensing. A 3.3 m long full-scale monostrand PT tendon was used to evaluate the performance of the proposed PTRD system. The PT tendon was tensioned to 180 kN using a custom universal tensile machine, and the tension was decreased to 0 kN at 20 kN intervals. At each tension, the PEC responses were measured, and tension reduction was successfully detected.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.05a
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• pp.391-394
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• 2004

The main purpose of the present study has been placed on investigating the effects of controlled cooling on the microstructures and mechanical properties of 0.2C-0.2Si-0.8Mn-B steel for cold forming. The steel was processed in steel making factory(EAF, VD) and casted to $\Box160$ billet then reheated in walking beam furnace and rolled to coil, rolling stock was acceleratly cooled before coiling. Microstructual observation, tensile test and charpy impact tests were conducted. The mechanical properties and microsture of the steel were changed by cooling condition. The grain size of rolled product decreased with increasing cooling rate, resulting in increase of impact toughness and tensile strength, elongation and reduction of area . From the result of this study, it is conformed that mechanical properties and microstructure of 0.2C-0.2Si-0.8Mn-B steel for cold forming were enhanced by accelerated cooling.

• Journal of Institute of Control, Robotics and Systems
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• v.3 no.5
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• pp.497-502
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• 1997

In this study an automatic rolling-coil labeling system using robot vision system and peripheral mechanism is proposed and implemented, which instead of the manual labor to attach labels Rolling-coils in a steel mill. The binary image process for the image processing is performed with the threshold, and the contour line is converted to the binary gradient which detects the discontinuous variation of brightness of rolling-coils. The moments invariant algorithm proposed by Hu is used to make it easy to recognize even when the position of the center are different from the trained data. The position error compensation algorithm of six degrees of freedom industrial robot manipulator is also developed and the data of the position of the center rolling-coils, which is obtained by floor mount camera, are transferred by asynchronous communication method. Therefore, even if the position of center is changed, robot moves to the position of center and performs the labeling work successfully. Therefore, this system can be improved the safety and efficiency.