• Title/Summary/Keyword: steel coil

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Synthesis and Properties of Copolyester Resin for Precoated MeTAL (Precoated Metal용 Copolyester Resin의 합성 및 물성)

  • Park, Lee Soon;Lee, Tae Hyung;Kim, Soon Hak;Chang, Jin Gyu
    • Applied Chemistry for Engineering
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    • v.10 no.3
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    • pp.427-431
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    • 1999
  • Copolyester resins for the coil coating process of aluminium and steel strip were synthesized and their thermal properties, molecular weight and solvent solution characteristics were examined. Copolyesters were obtained by two step reactions. The first step was to prepare bishydroxyethyl terephthalate (BHET), bishydroxyneopentyl terephthalate (BHNPT), bishydroxyethyl isophthalate (BHEI), bishydroxyneopentyl sebacate (BHNPS), bishydroxyneopentyl adipicate (BHNPA) and bishydroxyethyl adipicate (BHEA) oligomers by esterification reactions. The second step was the polycondensation reaction utilizing those oligomers to obtain relatively high molecular weight copolyesters (Mw = 30,000~59,000 g/mol) as measured by GPC. These copolyesters were amorphous polymers as shown by DSC without $T_m$ peaks probably due to the kink structure introduced by BHET oligomer and relatively large free volume by bulky BHNPT and BHNPS oligomers. The copolyester samples with half of BHET oligomer substituted by BHNPT while keeping BHEI (0.3 mole) and BHNPS (0.1 mole) ratio constant showed glass transition temperature above $40^{\circ}C$ and good solubility in toluene both at low ($-5^{\circ}C$) temperature and room temperature.

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Distortion of Magnetic Resonance Imaging for Different Types of Orthodontic Material (치과 교정 물질에 따른 자기공명영상의 왜곡)

  • Song, Hyun-Og;Lim, Cheong-Hwan;Lee, Sang-Ho;Yang, Oh-Nam;Baek, Chang-Moo;Jung, Hong-Ryang
    • Journal of Digital Convergence
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    • v.12 no.2
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    • pp.439-446
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    • 2014
  • To evaluate the effects of an artifact by metal material for orthodontics in Magnetic Resonance Image (MRI) examination, wires and brackets used in orthodontics were selected and compared. Using a head coil, a $T_2$-weighted image, $T_1$-weighted image and FLAIR image were obtained. With obtained images, the sizes of the artifacts were measured and compared using Image J Program. In the research, the material with the biggest artifact in the wires and brackets for orthodontics was stainless steel wire. In the future, selecting and developing metal for correction should be considered also in other fields along with the purpose of orthodontics.

Heat Exchanger Design Analysis for Propellant Pressurizing System of Satellite Launch Vehicles (소형위성 발사체용 추진제 가압 열교환기 설계 해석)

  • Lee H. J.;Han S. Y.;Chung Y. G.;Cho N. K.;Kil G. S.;Kim Y. K.
    • Journal of computational fluids engineering
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    • v.9 no.3
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    • pp.49-56
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    • 2004
  • A heated and expanded helium is used to pressurize liquid propellants in propellant tanks of propulsion system of liquid propellant launch vehicles. To produce a heated and expanded helium, an hot-gas heat exchanger is used by utilizing heat source from an exhausted gas, which was generated in a gas generator to operate turbine of turbo-pump and dumped out through an exhaust duct of engine. Both experimental and numerical approaches of hot-gas heat exchanger design were conducted in the present study. Experimentally, siliconites - electrical resistance types - were used to simulate the full heat condition instead of an exhausted gas. Cryogenic heat exchangers, which were immersed in a liquid nitrogen pool, were used to feed cryogenic gaseous helium in a hot-gas heat exchanger. Numerical simulation was made using commercially utilized solver - Fluent V.6.0 - to validate experimental results. Helically coiled stainless steel pipe and stainless steel exhausted duct were consisted of tetrahedron unstructured mesh. Helium was a working fluid Inside helical heat coil and regarded as an ideal gas. Realizable k-』 turbulent modeling was adopted to take turbulent mixing effects in consideration. Comparisons between experimental results and numerical solutions are Presented. It is observed that a resulted hot-gas heat exchanger design is reliable based on the comparison of both results.

Evaluation of Thickness Reduction in Steel Plate by Using SH-EMATs (수평횡파 송수신용 EMAT를 이용한 스틸 박판의 두께 감육 평가)

  • Lee, Jin-Hyuk;Park, Ik-Keun;Kim, Yong-Kwon;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.47-52
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    • 2011
  • An electromagnetic acoustic transducer(EMAT) is a non-contact transducer which can transmit the ultrasonic guided waves into specimens without couplant. And it can easily generate specific guided waves such as SH(shear horizontal) or Lamb waves by altering the design of coil and magnet. In this study, the SH wave, which is generated by EMAT, has been applied to estimate the thickness-reduction in a steel plate. Especially, the interesting feature of the dispersive behavior in selected wave modes is used to detect the thickness-reduction. Experimental results show that the reduction-level can be quantified by the measurement of the group velocity of the wave which passes though the thinning area.

A Visual Study on Nucleate Boiling Phenomena in a Closed Two-Phase Thermosyphon (밀폐형 2상 열사이폰내의 비등현상에 관한 가시화 연구)

  • 강환국;오광헌;김철주;박이동;황영규
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1995.05a
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    • pp.185-198
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    • 1995
  • This is an experimental study conducted to visualize the nucleate boiling phenomena and flow regimes occurring inside the liquid pool in a closed two-phase thermosyphon. To meet this purpose, an annular-type thermosyphon was designed and manufactured using a glass tube and a stainless steel tube, being assembled axisymmetrically. The heat to be supplied to the working fluid is generated within a very thin layer of stainless steel tube wall by applying a high frequency electromagnetic field through the induction coil, axisymmetrically set around the evaporator zone. Some important results were as follows ; 1) Considering the structural complexity of the tested thermosyphon, it showed good performance for the range of heat flux 2< q" <25kW/$m^2$ and saturation vapor pressure, 0.1<Pv<1.1bar 2) different type of nucleating boiling regimes were observed as described below, -Pulse boiling regime : Flow pattern changed cyclically with time during 1 cycle of pulse boiling process. The onset of Nucleation was followed by expulsive growing of vapor bubble, resulting in the so called blow-up phenomenon, massive expulsion of large amount of liquid around the bubble. -Transient : Some spherical vapor bobbles were observed growing out from 2~3 nucleating sites, that was dispersed at the lower part of the heated tube wall in the liquid pool. But the rest upper region above the nucleating sites were filled with churns or bubbles of vapor. -Continuous nucleate boiling regime : The whole zone of evaporator was filled with lots of spherical vapor bubbles, and the bubbles showed tendency to decrease in diameter as the heat flux increased.ased.

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A Study on Environmental Impact Evaluation of Metallic Can Using Life Cycle Assessment (전과정평가(LCA)를 이용한 금속캔의 환경성 평가에 관한 연구)

  • Baek, Seung-Hyuk;Kim, Hyung-Jin;Kwon, Young-Shik;Kim, Seung-Sup;Choi, Yoon-Geun;Chung, Chan-Kyo
    • Journal of Environmental Science International
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    • v.20 no.11
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    • pp.1395-1401
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    • 2011
  • In this study, Life Cycle Assessment(LCA) has been carried out to evaluate the environmental impacts of a metallic can. A 360 mL volume of an aluminum can bottle was used as the functional unit. The results of Life Cycle Inventory(LCI) showed that iron ore and coal were the major parts of the input materials, whereas aluminum can products, carbon dioxide, wastewater, and hazardous wastes were those of the output ones. According to LCA weighting, it was observed that the most significant impact potential was found to be global warming(49.11%) followed by abiotic resource depletion(47.72%). In the whole system, cold rolled steel coil showed the largest environmental impact potential(86%), followed by electricity(14%). Meanwhile, lubricating oil and industrial water had the minor portion of the total environmental impact potentials. It was suggested that the use of cold rolled steel and electricity should be the main source for $CO_2$, resulting in the big impact on global warming.

Mechanical Property Variations of the Strip in the Skin Pass Process after Hot Rolling (열연 강판의 정정공정에 따른 재질변화 예측기술)

  • Lee, J.H.;Kim, H.J.;Kim, J.M.;Lee, J.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.211-214
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    • 2008
  • The Mechanical properties of steel in hot strip mill were associated with the various rolling conditions such as alloy composition, plastic deformation, cooling history and so on. After coiling process of strip which is the end of hot rolling process, the coil can be the final product or can be applied by another process, that is, cold rolling or skin pass rolling with the additional changes of mechanical properties. Skin pass rolling process with the small reduction affects the mechanical properties of the strip. Because many kinds of hot strips are delivered to the customers after the skin pass process, it is important for us to know the skin pass effects for the mechanical properties of the hot rolling strip. In this study, the variations of mechanical properties of the strip after the skin pass rolling will be discussed. Then, the mathematical model will be proposed for the prediction of mechanical properties of the final products with the comparison between measured and calculated values.

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Cooling Characteristic Analysis of Transformer's Radiator (변압기 냉각 특성 해석)

  • Kim, Hyun-Jae;Yang, Si-Won;Kim, Won-Seok;Kweon, Ki-Yeoung;Lee, Min-Jea
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1920-1925
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    • 2007
  • A transformer is a device that changes the current and voltage by electricity induced between coil and core steel, and it is composed of metals and insulating materials. In the core of the transformer, the thermal load is generated by electric loss and the high temperature can make the break of insulating. So we must cool down the temperature of transformer by external radiators. According to cooling fan's usage, there are two cooling types, OA(Oil Natural Air Natural) and FA(Oil Natural Air Forced). For this study, we used Fluent 6.2 and analyzed the cooling characteristic of radiator. we calculated 1-fin of detail modeling that is similar to honeycomb structure and multi-fin(18-fin) calculation for OA and FA types. For the sensitivity study, we have different positions(side, under) of cooling fans for forced convection of FA type. The calculation results were compared with the measurement data which obtained from 135.45/69kV ultra transformer flowrate and temperature test. The aim of the study is to assess the Fluent code prediction on the radiator calculation and to use the data for optimizing transformer radiator design.

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Miniaturization and Optimization of Electromagnetic Actuators for Implantable Hearing Device Based on MEMS Technology (MEMS 기술 기반 이식형 청각 장치용 전자기 엑츄에이터의 소형화 및 최적화)

  • Kim, Min-Kyu;Jung, Yong Sub;Cho, Jin-Ho
    • Journal of Sensor Science and Technology
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    • v.27 no.2
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    • pp.99-104
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    • 2018
  • A micro electromagnetic actuator with high vibration efficiency is proposed for use in an implantable hearing device. The actuator, which can be implanted in the middle ear, consists of membranes based on the stainless steel 304 (SUS-304), and other components. In conventional actuators, in which a thick membrane and a silicone elastomer are used, the size reduction was difficult. In order to miniaturize the size of the actuator, it is necessary to reduce the size of the actuation potion that generates the driving force, resulting in reduction of the electromagnetic force. In this paper, the electromagnetic actuator is further miniaturized by the metal membrane and the vibration amplitude is also optimized. The actuator designed according to the simulation results was fabricated by using micro-electro-mechanical systems (MEMS) technology. In particular, a $20{\mu}m$ thick metal membrane was fabricated using the erosion process, which reduced the length of the actuator by more than $400{\mu}m$. In the experiments, the vibration displacement characteristics of the optimized actuator were above 400 nm within the range of 0.1 to 1 kHz when a current of $1mA_{rms}$ was applied to the coil.

Characteristics of Magnetostrictive Sensor for Detecting the Flaws in Pipe (배관결함 검출을 위한 자왜형 초음파 센서의 특성)

  • Ahn, Bong-Young;Kim, Young-Joo;Kim, Young-Gil;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.46-53
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    • 2000
  • Magnetostrictive sensors which can be used effectively to detect flaws in pipe were fabricated. The optimal conditions to obtain the maximum generation efficiency of the ultrasonic wave were established. In case of the used steel pipe the optimal magnetic field was $250{\sim}350Oe$ and the coil width of 15mm showed the best efficiency for generating a wave with the frequency of 180 kHz. In the best condition, the wave can propagate further than 50m without serious attenuation. The amplitude of the ultrasonic wave reflected from artificial flaw had a good linear relationship to the cross-sectional area of the flaw.

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