• Title/Summary/Keyword: steam-electric power plants

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PERIODIC SAFETY REVIEW ON KORI UNIT 1 (고리 1호기 주기적안전성 평가)

  • Kim, Tae-Ryong
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2003.05a
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    • pp.403-414
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    • 2003
  • Periodic safety review on Kori Unit 1 has been successfully done for the first time in Korea. 11 safety factors of the review were fully evaluated in accordance with the domestic legal system. Although it is the oldest nuclear power plant in Korea, Kori Unit 1 was found to have maintained good operating conditions and continuously enhanced its safety by implementing post-TMI action plans and other safety issues, such as replacing steam generators and process/control system. It can be therefore confirmed that safe operation of Kori Unit 1 is guaranteed until next periodic safety review. Nevertheless, some corrective action items were recommended to enhance further its safety level, such as equipment qualification, additional ageing management program, strengthening of some procedures related to administration and human factor. The results of PSR can be utilized for the continued operation beyond the design life as long as the plant safety is maintained and improved. Experiences of the PSR on Kori Unit 1 can be also applied to PSR on other plants.

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Development of Remote Reld Testing Technique for Moisture Separator & Reheater Tubes in Nuclear Power Plants (원자력발전소 습분분리재열기 튜브 원격장검사 기술 개발)

  • Nam, Min-Woo;Lee, Hee-Jong;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.339-345
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    • 2008
  • The heat exchanger tube in nuclear power plants is mainly fabricated from nonferromagnetic material such as a copper, titanium, and inconel alloy, but the moisture separator & reheater tube in the turbine system is fabricated from ferromagnetic material such as a carbon steel or ferrite stainless steel which has a good mechanical properties in harsh environments of high pressure and temperature. Especially, the moisture separator & reheater tubes, which use steam as a heat transfer media, typically employ a tubing with integral fins to furnish higher heat transfer rates. The ferromagnetic tube typically shows superior properties in high pressure and temperature environments than a nonferromagnetic material, but can make a trouble during the normal operation of power plants because the ferrous tube has service-induced damage forms including a steam cutting, erosion, mechanical wear, stress corrosion cracking, etc. Therefore, nondestructive examination is periodically performed to evaluate the tube integrity. Now, the remote field testing(RFT) technique is one of the solution for examination of ferromagnetic tube because the conventional eddy current technique typically can not be applied to ferromagnetic tube such as a ferrite stainless steel due to the high electrical permeability of ferrous tube. In this study, we have designed RFT probes, calibration standards, artificial flaw specimen, and probe pusher-puller necessary for field application, and have successfully carry out RFT examination of the moisture separator & reheater tube of nuclear power plants.

Development of Profile Technique for Steam Generator Tubes in Nuclear Power Plants Using $8{\times}1$ Multi-Array Eddy Current Probe ($8{\times}1$ 다중코일 와전류탐촉자를 이용한 원전 증기발생기 전열관 단면형상검사 기법 개발)

  • Nam, Min-Woo;Lee, Hee-Jong;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.184-190
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    • 2008
  • Various ECT techniques have been applied basically to assess the integrity of steam generator tithing in nuclear power plant. Among these techniques, the bobbin probe technique is applied generally to examine the volumetric flaws such as a crack-like defect and wear which is generally occurred on steam generator tubing, and additionally MRPC probe is used to examine closely tile top of tubesheet and bending regions due to the high possibility of cracking. Dent and bulge also may be formed on tube during installation process and operation of steam generator, but the dent and bulge indications greater than specific size criteria are recorded on examination report because these indications are not considered as flaw. These indications can be easily detected with bobbin probe and approximately sized with profile bobbin probe, but the size and shape can not be accurately verified. Accordingly, in this study, the $8{\times}1$ multi-array EC probe was designed to increase the measurement accuracy of the sectional profiling EC testing of tube. As a result, we would like to propose the application of $8{\times}1$ multi-array EC probe for the measurement of size and shape of profile change on steam generator tube in OPR-1000 nuclear power plant.

Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Frequency Analysis Spectrum Method (초음파 주파수분석법에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Chung, Min-Hwa;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.90-98
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions like high temperature and high pressure for an extended period time. Such material degradation lead to various component faliures causing serious accidents at the plant. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this study, both artificial creep degradation test using life prediction formula and frequency analysis by ultrasonic tests for their preparing creep degraded specimens have been carried out for the purpose of nondestructive evaluation for creep damage which can occur in high-temperature pipelline of fossil power plant. As a result of ultrasonic tests for crept specimens, we confirmed that the high frequency side spectra decrease and central frequency components shift to low frequency bans, and bandwiths decrease as increasing creep damage in backwall echoes.

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Modeling and Simulation for Dynamic Behaviors of SOVR for Electric Power Plant (P&S를 활용한 발전용 SOVR의 모델링과 동특성 해석)

  • 노태정
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.203-203
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    • 2000
  • The P&S(Power Plant Simulation System) is a powerful simulation software system for the dynamic behavior of power plants. The P&S module libraries provide plant models with higher flexibility of dynamic simulations for process and control designs. The P&S software was effectively available for PCS based on Linux and modem workstations based on Unix. The P&S was applied for simulating the dynamic behaviors of the SOVR(Supercritical Once-Through Variable Pressure Reheater) according to the operations such as stan-up, shutdown, load following, load change and trip in order to obtain an optimal operation procedure for Unit 5/6 of Taeahn fossil power plant consisted of SOVRs and steam turbines.

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Remote Nozzle Blocking Device of RCS Pipe during Mid-Loop Operation in Nuclear Power Plants

  • Kang, Ki-Sig;Lee, Se-Yub;Chi, Ham-Chung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05a
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    • pp.571-576
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    • 1996
  • Currently most nuclear power plants(NPPs) are adopted the mid-loop operation to minimize the overhaul period and save the operating cost. For mid-loop operation it is essential to install nozzle dam between RCS pipe and steam generator(SG). Because SG remains more highly contaminated with radioactive material than any other parts of the NPPs, the repairmen are very reluctant to carry out installing nozzle dam inside the SG. Until now, unfortunately, it appears that no practically applicable device was developed to provide the longstanding demand. Also the accidents have been reported by licenser event report during this operation mode due to loss of residual heat removal(RHR). The purpose of this paper is to conduct remotely blocking and disintegration of nozzle of a SG which has the highest radiation exposure during the maintenance in NPPs. The remote nozzle blocking device of a SG includes three bladders, hubs, air controller provisions to supply and contact air pressure into the bladders. This remote nozzle block device will give the larger operation margin to prevent the loss of RHR and minimize the radiation exposure dose to the repairman and shorten the overhaul periods.

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Experimental and Numerical Analysis in the Surroundings of Impingement Baffle Plate of the Extracting Nozzle for Disclosing Shell Wall Thinning of a Feedwater Heater (급수가열기 추기노즐 충격판 주변의 동체감육 현상의 완화를 위한 실험 및 수치해석적 연구)

  • Jung, Sun-Hee;Kim, Kyung-Hoon;Hwang, Kyeung-Mo;Song, Seock-Yoon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.12
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    • pp.821-830
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    • 2007
  • Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle-installed downstream of the high pressure turbine extraction steam line- inside number 5A and 5B feedwater heaters. At that point, the extracted steam from the high pressure turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of the number 5 high pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes the comparisons between the numerical results using the FLUENT code and the down scale experimental data on effect of geometry of the impingement baffle plate on the shell wall thinning. Additionally, a new type impingement baffle plate was installed above the impingement baffle plate in the feedwater heater and then the numerical and experimental study were performed in the same progress.

Creep Damage Evaluation of Cr-Mo Steel High-Temperature Pipeline Material for Fossil Power Plant Using Ultrasonic Test Method (초음파법을 이용한 Cr-Mo강 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.18-26
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    • 2000
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operating conditions such as high temperature and high pressure for an extended period time. Conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also these techniques have low practicality and applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens(Cr-Mo alloy steels) were carried out for the purpose of evaluation for creep damage. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradation tests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens. we conformed that both the sound velocity decreased and attenuation coefficient linearly increased in proportion to the Increase of creep life fraction($\Phi$c).

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Structural Integrity and Safety Margin Evaluation for Thinned Pipe Component (감육배관의 구조건전성 및 안전여유도 평가 기술)

  • Lee, Sung-Ho;Kim, Tae-Ryong;Kim, Bum-Nyun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.264-267
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    • 2004
  • Wall thinning of carbon steel pipe components due to Flow-Accelerated Corrosion (FAC) is one of the most serious threats to the integrity of steam cycle piping systems in Nuclear Power Plants (NPP). Since the mid-1990s, secondary side piping systems in Korean NPPs have experienced wall thinning, leakages and ruptures caused by FAC. Korea Electric power Research Institute (KEPRI) and Korea Hydro & Nuclear Power Co., LTD. (KHNP) have conducted a study to develop the methodology for systematic pipe management and established the Korean Thinned Pipe Management Program (TPMP). To effectively maintain the integrity of piping system, FAC engineer should understand the criterions of the structural integrity evaluation and the safety margin assessment for the thinned pipe component. This paper describes the technical items of TPMP, and shows the example of the integrity evaluation and safety margin assessment for three thinned pipe component of a NPP.

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Application of Continuous Indentation Technique for Reliability Evaluation in Power Plant Facilities (발전설비 주요배관 신뢰도 확보를 위한 연속압입시험 적용)

  • Park, Sang-Ki;Ahn, Yeon-Shik;Jung, Gye-Jo;Cho, Yong-Sang;Choi, Yeol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.158-162
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    • 2004
  • Reliability of welded structures in power plant facilities is very important, and their reliability evaluation requires exact materials properties. But, the conventional PQR (Procedure Qualification Record) can hardly reflect the real material properties in the field because the test is only done on specimens with simulated welding. Therefore, a continuous indentation technique is proposed in this study for simple and non-destructive testing of in-field structures. This test measures the indentation load-depth curve during indentation and analyzes the mechanical properties such as the yield strength, tensile strength and work hardening index. This technique has been applied to evaluate the tensile properties of the weldment in the main steam pipe and hot reheater pipe in power plants under construction and in operation.