• Title/Summary/Keyword: steam turbine

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Performance Analysis of HP Steam Turbines. of LNG Carriers (LNG 운반선용 증기터빈 고압단의 성능해석)

  • Park, Jong-Hwoo;Chung, Kyung-Nam;Kim, Yang-Ik;Cho, Seoung-Hee
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.275-278
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    • 2006
  • A steam turbine is one of propulsion systems of a LNG carrier, which consists of high pressure (HP) and low pressure (LP) turbines. In order to obtain high power, each one has the form of a multi-stage turbine. Especially, the first stage of a HP turbine is Curtis stage and uses partial admission considering the turbine efficiency. The performance of a HP turbine can be predicted by a mean-line analysis method, because the relatively large value of hub-tip ratio makes the three-dimensional losses small. In this study, a performance analysis method is developed for a multi-stage HP turbine using Chen's loss model developed for the transonic steam turbines. To consider the feature of partial admission, different partial admission models are reviewed, This analysis method can be used in partial load conditions as well as full load condition. The calculation results are also compared with the CFD results about some simple cases to check the accuracy of the program. Performance of two HP turbine models are calculated, and the calculation results are compared with the designed data. The comparison shows the qualitative performance analysis result.

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A Study of the Design Technology for Developing a 100kW Class Steam Turbine (100 kW급 증기터빈 설계기술 개발에 관한 연구)

  • Kim, Young-Cheol;Ahn, Kook-Young;Cho, Chong-Hyun;Cho, Soo-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.3
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    • pp.44-52
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    • 2009
  • Small scale steam turbines are used as mechanical drivers in chemical process plant or power generators. In this study, a design technology was developed for a 100kW class steam turbine which will be used for removing $CO_2$ from the emission gas on a reheated cycle system. This turbine is operated at a low inlet total pressure of $5\;kgf/cm^2$. It consists of two stages and operates at the partial admission. For the meanline analysis, a performance prediction method was developed and it was validated through the performances on the operating small steam turbines which are using at plants. Their results showed that the output power was predicted within 10% deviation although the steam turbines adopted in this analysis were operated at different flow conditions and rotor size. The turbine blades was initially designed based on the computed results obtained from the meanline analysis. A supersonic nozzle was designed on the basis of the operating conditions of the turbine, and the first stage rotor was designed using a supersonic blade design method. The stator and second stage rotor was designed using design parameters for the blade profile. Finally, Those blades were iteratively modified from the flow structures obtained from the three-dimensional flow analysis to increase the turbine performance. The turbine rotor system was designed so that it could stably operate by 76% separation margin with tilting pad bearings.

Performance Design Analysis of the Bottoming System of Combined Cycle Power Plants (복합화력발전 하부시스템의 성능설계해석)

  • Lee, B.R.;Kim, T.S.;Ro, S.T.;Shin, H.T.;Jeon, Y.J.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.738-743
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    • 2001
  • A computer program, capable of performing thermal design analysis of the triple pressure bottoming system of combined cycle power plants, was developed. The program is based on thermal analysis of the heat recovery steam generator and estimation of its size and steam turbine power. The program is applicable to various parametric analyses including optimized design calculation. This paper presents examples of analysis results for the effects of arrangement of heat exchanger units, steam pressures and deaerating sources on design performance indices such as steam turbine power and the size of heat recovery steam generator.

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Performance Analysis of a 3 Pressured Combined Cycle Power Plant (3압 복합 발전 플랜트 사이클에 대한 성능해석)

  • Kim, S. Y.;K. S. Oh;Park, B. C.
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.2
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    • pp.74-82
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    • 1998
  • Combined cycle power plant is a system where a gas turbine or a steam turbine is used to produce shaft power to drive a generator for producing electrical power and the steam from the HRSG is expanded in a steam turbine for additional shaft power. The temperature of the exhaust gases from a gas turbine ranges from $400{\sim}650^{\circ}C$, and can be used effectively in a heat recovery steam generator to produce steam. Combined cycle can be classed as a topping and bottoming cycle. The first cycle, to which most of the heat is supplied, is a Brayton gas turbine cycle. The wasted heat it produces is then utilized in a second process which operates at a lower temperature level is a steam turbine cycle. The combined gas and steam turbine power plant have been widely accepted because, first, each separate system has already proven themselves in power plants as an independent cycle, therefore, the development costs are low. Secondly, using the air as a working medium, the operation is relatively non- problematic and inexpensive and can be used in gas turbines at an elevated temperature level over $1000^{\circ}C$. The steam process uses water, which is likewise inexpensive and widely available, but better suited for the medium and low temperature ranges. It therefore, is quite reasonable to use the steam process for the bottoming cycle. Recently gas turbine attained inlet temperature that make it possible to design a highly efficient combined cycle. In the present study, performance analysis of a 3 pressured combined cycle power plant is carried out to investigate the influence of topping cycle to combined cycle performance. Present calculation is compared with acceptance performance test data from SeoInchon combined cycle power plant. Present results is expected to shed some light to design and manufacture 150~200MW class heavy duty gas turbine whose conceptual design is already being undertaken.

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Effect on Vibration of Start-up Condition and Retrofit of Steam Turbines (증기터빈의 기동조건과 성능개선이 터빈의 진동에 미치는 영향)

  • Lee, Hyuk Soon;Chung, Hyuk Jin;Song, Woo Sok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.3
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    • pp.1-7
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    • 2011
  • The analysis shows that the vibration is one of the main reasons of turbine failure. Especially, the problems caused by vibration occur right after retrofit of the turbine-generator and restarting the turbine. Through the case study of high vibration caused by after the turbine trip and restart, turbine vibration was identified to be influenced by startup condition. Turbine startup at high casing temperature right after unscheduled turbine trip cause radial expansion in rotor by contraction in axial direction, while casing continues to contract by steam flowing into casing. Consequently, gap between rotor and casing decrease until to metal contact to cause high vibration. Through the case study of high vibration of turbine-generator system after generator retrofit, it was identified that generator replacement could cause high vibration in turbine-generator system if the influence of generator replacement on entire system was not considered properly. To prevent startup delay caused by high vibration, it is important to keep the gaps at the design standard and start the turbine after thermal equilibrium.

Root Cause Analysis on the Steam Turbine Blade Damage of the Combined Cycle Power Plant (복합화력발전소 증기터빈 동익 손상 원인분석)

  • Kang, M.S.;Kim, K.Y.;Yun, W.N.;Lee, W.K.
    • Journal of Power System Engineering
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    • v.12 no.4
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    • pp.57-63
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    • 2008
  • The last stage blade of the low pressure steam turbine remarkably affects turbine plant performance and availability Turbine manufacturers are continuously developing the low pressure last stage blades using the latest technology in order to achieve higher reliability and improved efficiency. They tend to lengthen the last stage blade and apply shrouds at the blades to enhance turbine efficiency. The long blades increase the blade tip circumferential speed and water droplet erosion at shroud is anticipated. Parts of integral shrouds of the last stage 40 inch blades were cracked and liberated recently in a combined cycle power plant. In order to analyze the root cause of the last stage blades shroud cracks, we investigated operational history, heat balance diagram, damaged blades shape, fractured surface of damaged blades, microstructure examination and design data, etc. Root causes were analyzed as the improper material and design of the blade. Notches induced by erosion and blade shroud were failed eventually by high cycle fatigue. This paper describes the root cause analysis and countermeasures for the steam turbine last stage blade shroud cracks of the combined cycle power plant.

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Optimal Operation of Motor/Turbine Processes in Utility Plant (유틸리티 플랜트 모터/ 터빈 공정의 최적운전)

  • Oh, Sanghun;Yeo, Yeong Koo
    • Korean Chemical Engineering Research
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    • v.45 no.3
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    • pp.234-241
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    • 2007
  • To achieve safe operation and to improve economics it is imperative to monitor and analyse demand and supply of utilities and to meet utility needs in time. The main objective of motor/turbine processes is to manipulate steam and electricity balances in utility plants. The optimal operation of motor/turbine processes is by far the most important to improve economics in the utility plant. In order to analyse motor/turbine processes, we need steady state models for steam generation equipments and steam distribution devices as well as turbine generators. In addition heuristics concerning various operational situations are required. The motor/turbine optimal operation system is based on utility models and operational knowledgebase and provides optimal operating conditions when the amount of steam demand from various steam headers is changed frequently. The optimal operation system also produces optimal selection of driving devices for utility pumps to reduce operating cost.

Flow Characteristics of a LP Exhaust Hood for USC Steam Turbines (USC 증기터빈용 LP Exhaust Hood 유동특성)

  • Lee, Byeong E.;Kim, Jin W.;Park, Koo H.;Nah, Un H.;Lee, Soo E.
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.297-302
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    • 2004
  • CFD analysis has been performed to investigate flow behavior in LP exhaust hood of steam turbines and evaluate exhaust loss, which is directly related to the steam turbine performance, in it. Development of the optimum shape of LP exhaust hood has been done with an improved shape of steam guide, which plays a key role in terms of cost as well as performance. The newly developed LP exhaust hood will be applied for a large USC steam turbine having a capacity of 1,000 MW.

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Study on Performance and Optimal Operating Conditions of Regenerative Steam-Injection Gas Turbine Systems (증기분사 재생 가스터빈 시스템의 성능 및 최적 운전조건에 관한 연구)

  • Kim, Kyoung-Hoon;Kim, Dong-Joo;Park, Sang-Hee;Oh, Man-Soo;Kim, Dong-Myoung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.1
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    • pp.29-39
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    • 2010
  • The system performance of the regenerative gas-turbine cycle with the steam injection into the combustor has been studied through the thermodynamic cyclic analysis. The effects of the pressure ratio, the steam injection ratio, the ambient temperature, and the turbine inlet temperature are investigated on the thermal efficiency, the fuel consumption, and the specific power as well as the operating conditions for the maximum thermal efficiency of the system. The results of the present analysis find that the use of steam injection in the regenerative gas-turbine system can greatly enhance the thermal efficiency and the specific power of the system.

Exergy Analysis of Regenerative Steam-Injection Gas Turbine Systems (증기분사 재생 가스터빈 시스템의 엑서지 해석)

  • Kim, Kyoung-Hoon;Jung, Young-Guan;Han, Chul-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.4
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    • pp.45-54
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    • 2009
  • An exergy analysis is carried out for the regenerative steam-injection gas turbine systems which has a potential of enhanced thermal efficiency and specific power. Using the analysis model in the view of the second law of thermodynamics, the effects of pressure ratio, steam injection ratio, ambient temperature and turbine inlet temperature are investigated on the performance of the system such as exergetic efficiency, heat recovery ratio of heat exchangers, exergy destruction, loss ratios, and on the optimal conditions for maximum exergy efficiency. The results of computation show that the regenerative steam-injection gas turbine system can make a notable enhancement of exergy efficiency and reduce irreversibilities of the system.