• Title/Summary/Keyword: steam turbine

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Investigation of the Contributions of Creep and Thermal Fatigue to Failure of a High-Intermediate Pressure Steam Turbine Casing

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.1
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    • pp.41-47
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    • 2020
  • The contribution of damage mechanisms to failure of steam turbine casing made of Cr-Mo-V steel was investigated. Creep-fatigue interaction on the HP side corner of turbine casing was revealed as the root cause of the catastrophic failure performed by metallurgical analysis. The steady-state pressure and transient thermal stress were analyzed based on the actual operating condition of the thermal plant. Damage of creep-fatigue interaction to crack initiation was evaluated with multiaxial effects. The contribution ratio of creep and fatigue to the crack initiation was estimated to 3:1. Temporary geometrical correct action with repair weld was executed. For long-term operation, design improvement of casing equipment for creep resistance should be needed.

Analysis of Transient Characteristics of a Steam Power Plant System (증기발전 시스템의 과도상태 특성 해석)

  • Park, Keun-Han;Kim, Tong-Seop;Ro, Sung-Tack
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.7
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    • pp.967-975
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    • 2000
  • Transient characteristics of a boiler and turbine system for a steam power plant are simulated. One-dimensional unsteady models are introduced for each component. An interaction between boiler and turbine and a control of the water level in the drum are taken into account. Transient responses of the system to the variations of main system variables such as fuel and air flow rate, cooling water injection rate at the attemperator, gas recirculation rate at the furnace and opening of the turbine control valve are examined. Effect of fluid inertia and tube wall thermal inertia on predicted dynamic behavior is investigated.

Performance Analysis of CHP(Combined Heat and Power) for Various Ambient Conditions (외기조건변화에 따른 CHP 성능 해석)

  • Jeon, Yong-Han;Kim, Jong-Yoon;Kim, Nam-Jin;Lim, Kyung-Bum;Seo, Young-Ho;Kim, Ki-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.8
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    • pp.3353-3359
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    • 2011
  • The co-generation system consisted of gas a turbine, a steam turbine, heat recovery steam generator and a heat exchangers for district heating was investigated in the present study. A back-pressure steam turbine (non-condensing type) was used. A partial load analysis according to the outdoor temperature in winter was conducted and optimal thermal load and power conditions was examined using the commercial computing software Thermoflex. As a result, under a constant thermal load, the power outputs of gas turbine and overall system increased as an outdoor temperature decreased. On the other hand, the reduction in exhaust gas temperature led to the decrease in output of steam turbine. Considering the portion of gas turbine in overall system in terms of the power output, it can be known that the tendency in power output of overall system was similar to that of the gas turbine.

Development of a algorithm for thermal stress analysis of turbine rotor (터빈 로터 열응력 해석 알고리즘 개발)

  • Chang, S.H.;Baek, S.K.;Chung, C.G.
    • Proceedings of the KIEE Conference
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    • 1998.07g
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    • pp.2284-2289
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    • 1998
  • The Rotor Stress Indicator is an integrated system of hardware and program components which has been designed to read an assortment of turbine temperature and speed input devices, perform an analysis of the temperature induced stresses and output pertinent temperature and stress information to guide the turbine operator during turbine prewarming, start-ups, load changes, and shut-downs. The purpose of the RSI is to provide guidance to the plant operator during startup, shutdown, loading, and unloading of the turbine. Since the stresses are a function of the temperature changes to which the turbine is exposed, the RSI also provides guidance for operation of the boiler main steam and reheat steam temperatures as they affect the rotor stresses. This may permit more efficient overall boiler turbine start-ups. In this paper, new rotor stress analysis algorithm for RSI is introduced and compared with present system which has been used in thermal power plant.

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Analysis of a Refrigeration Cycle Driven by Refrigerant Steam Turbine (냉매증기터빈에 의해 구동되는 냉동사이클의 해석)

  • 정진희
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.10
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    • pp.801-810
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    • 2002
  • We have analyzed a combined cycle employing refrigerant Rankine cycle and simple refrigeration cycle with one working fluid. Although this cycle shows promising aspects such as simplicity, it does not have a good efficiency to compete with the other existing technologies because of high temperature at the exit of the turbine. However, by introducing a recuperator, it is found that the cycle efficiency can be improved up to the level much higher than other technology's efficiency.

Characteristics of Blade Force by Nozzle Passing Steam (노즐 통과 증기에 의한 블레이드에 작용하는 힘 특성)

  • Lee, Byounghak;Park, Jongho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.10
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    • pp.895-901
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    • 2013
  • Last blades of LP turbine in nuclear power plant are the highly damaged part and suffered from nozzle steam impulses during the turbine operation. Nozzle impulse is known as a common cause of damage or failure in the turbine blade and results from steam flow distortions due to uneven steam flow patterns between the stationary blade vanes. If impulse force was continuously acting on the blade for a long time, crack or wear will occur in weak parts such as root. So, it is important to know variation of nozzle impulse during the blade moving. But there is no way to measure and estimate the magnitude and direction of nozzle impulse. Therefore, this study was performed to know the variation of nozzle impulse force according to the positions of the blade and to obtain blade equivalent force and torque. This results can be used for blade stress estimation.

The Minimization of Generator Output Variations by Impulse Chamber Pressure Control during Turbine Valve Test (터빈 밸브시험 중 충동실 압력제어에 의한 발전기 출력변동 최소화)

  • Choi, In-Kyu;Kim, Jong-An;Park, Doo-Yong;Woo, Joo-Hee;Shin, Jae-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.1
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    • pp.152-159
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    • 2010
  • This paper describes the actual application of a feedback control loop as a means for minimizing turbine impulse chamber pressure variation during the turbine steam valve tests at a 1,000 MW nuclear power plant. The chamber pressure control loop was implemented in the new digital control system which was installed as a replacement for the old analog type control system. There has been about 40MW of the generator output change during the steam valve tests, especially the high pressure governing valve tests, because the old control system had not the impulse chamber pressure control so the operators had to compensate steam flow drop manually. The process of each valve test consists of a closing process and an reopening process and the operators can make sure that the valves are in their sound conditions by checking the valves movement. The control algorithm described in this paper contributed to keep the change in megawatt only to 6MW during the steam valve tests. Thereby, the disturbance to reactor control was reduced, and the overall plant control system's stability was greatly improved as well.

Root Cause and Countermeasure on the Spike Vibration of a 550MW Class USC(Ultra Super Critical) Steam Turbine (550MW급 초초임계압(USC, Ultra Super Critical) 증기터빈의 Spike Vibration 에 관한 원인 규명 및 대책)

  • Yang, Seong-Heon;Kim, Yong-Seok;Nah, Un-Hak
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.442-447
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    • 2007
  • A very abnormal vibration was occurred at the LP(low pressure) turbine continuously during the pre-operation for a 550MW class USC(ultra super critical) steam turbine. This vibration was initiated at the rotating speed of about 3,450rpm and then the vibration amplitude was highly increased the number by $2{\sim}3$ times with the increase of the rotating speed to the rated speed(3,600rpm). In this paper, this abnormal vibration named spike vibration. This spike vibration was caused by the rubbing between the rotating bucket tip seal and the Lower Half of spill strip. Also, this paper presents the mechanism of the spike vibration and the proper method to eliminate this abnormal vibration problem. This result would be good practice to find the solution of similar high vibration in the USC steam turbines for power plant as well as industrial rotating machineries.

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The steam turbine condenser pressure optimization with different heat rate correction curves (각기 다른 열소비율 보정곡선을 갖는 증기터빈의 최적 복수기 운전압력 설정)

  • Cho, Cheon-Hwan;Baek, Nam-Ho;Hur, Jin-Hyek;Lee, Jae-Heon;Moon, Seung-Jae;Yoo, Ho-Sun
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.224-227
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    • 2008
  • The present study performs a test of a change in a condenser pressure on two kinds of power plants having different condenser pressure-heat rate correction curve and evaluates the results. According to a result of the test, it is confirmed that a sub-critical drum type steam power plant is optimally operated at the condenser pressure of 38㎜Hga that is designed, even during winters. On the other hand, it can be found that a supercritical once through type steam power plant operated at the condenser pressure that is reduced below a design value, that is, up to 28㎜Hga during winters is advantageous in view of turbine efficiency and is operated without a problem in facility operation such as moisture erosion, turbine vibration, etc. Also, the present study compares and reviews a condenser pressure-heat rate correction curve proposed by a manufacturer and a test value. The present study proposes optimum condenser operation pressure capable of concurrently satisfying the stable operation and efficiency improvement of the power plant facility that is operating, making it possible to support an efficient operation of a power plant.

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