• 제목/요약/키워드: stainless coating

검색결과 204건 처리시간 0.022초

안정된 스텐트 코팅막을 형성하기 위해 금속표면과 고분자 사이의 화학적 결합을 이용한 고분자 코팅법 개발 (Development of Polymer Coating Method for Stable Stent Coating Using Chemical Bond Between Metal Surface and Polymer)

  • 남대식;이우경
    • Journal of Pharmaceutical Investigation
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    • 제37권1호
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    • pp.7-13
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    • 2007
  • To produce stable polymer coating layer using the interaction between metal stent and polymer layer, Ahx-HSAB was synthesized by coupling 6-aminoheanoic acid (Ahx) with N-Hydroxy succinimidyl 4-azidobenzonate (HSAB) containing photo reactive group. Then, Ahx-HSAB was applied to self·assembled monolayer (SAM) on $TiO_2$-coated surface, since one end of Ahx-HSAB was carboxyl acid which was known to be able to interact with $TiO_2$ surface. That SAM layer was incubated in 1% polycaprolacton (PCL) solution and photoreacted by ultraviolet light (254 nm) to produce the chemical bond between SAM and polymer layer, followed by PCL polymer coating ({\sim}5\;{\mu}m$) by the method of spray coating. The surface change was investigated by measuring of contact angle of the surface. The contact angle values of stainless steel (SS) surface, $TiO_2$-coated surface, SAM layer by Ahx-HSAB, photoreacted surface with PCL and PCL layer by spray coating were 70.48${\pm}$1.89, 38.57${\pm}$3.31, 60.14${\pm}$2.21, 54.91${\pm}$2.70 and 56.47${\pm}$2.12, respectively. The stability of polymer layers was tested by incubation of PCL-coated plates in 0.1M PBS buffer (pH 7.4, 0.05%, Tween 80) with vigorous shaking (200 rpm). While the poiymer layer prepared by these processes showed the intact surface morphology over 3 days, the polymer layers prepared by spray coating of PCL onto SS plate (control 1) and $TiO_2$-coated SS plate (control 2) were Peeled off in 3 days. Thus, the polymer coating method using SAM and photoreaction seems to be a effective method to obtain the stable polymer layer onto SS surface.

MCFC용 wet-seal부의 내식성 향상을 위한 NiAl/Y 피복 공정에 관한 연구 (NiAl/Y Coating Process for Corrosion Resistance of Wet-seal area in MCFC)

  • 최재웅;강성군;송상빈;황응림
    • 한국재료학회지
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    • 제11권8호
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    • pp.666-670
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    • 2001
  • 용융탄산염 연료전지(MCFC)의 상용화에 있어서 가장 큰 문제점으로 지적되고 있는 분리판 wet-seal부의 내식성 향상을 위해 AISI 316L 스테인레스강에 Ni은 전기도금법으로, Y과 Al은 e-beam PVD법으로 피복하여 Ni/Y/Al충을 형성시켰다.$ 800^{\circ}C$ 환원분위기에서 5시간의 열처리를 통해 NiAlY 합금층을 얻을 수 있었으며, 그 후 $650^{\circ}C$ 용융탄산염내에서 as-received AISI 316L 스테인레스강과 200시간의 침지실험을 퉁해 내식성이 비교.평가되었다. SEM/EDS를 통한 단면 관찰 결과, Y의 첨가에 의해 치밀한 산화막을 형성하여 분리판 wet-seal부의 내식성을 향상시킬 수 있었다.

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Suputtering 조건에 따른 Ti$_{x}$N Coating 층의 색상과 집합조직에 관한 연구 (A study on the Color and Texture of Ti$_{x}$N Coating with Sputtering Condition)

  • 김학동;조성식
    • 한국표면공학회지
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    • 제31권3호
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    • pp.133-141
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    • 1998
  • Stainless is widely used for various purposes due to its good corrosion resistance. There has been much research to produce the color stainless steel by several methods. In this experiment, TixN films have been deposited on the SUS304 substrate by the DC magnetron sputtering system and the color and texture of the films as a function of coating conditions has been studies. The TixN films showed a (111) preferred orintation in bias-free conditions. The texture of coated later was changed from (111) to (200) to (2200 with a change of the bias from -1000V to -3000V. When the bias is low, coated elements have low energy. Therefore, the texturct (111) of low surface energy. The mobility of atoms was increased with the increase of the blas and texture was changed to the other plane. Non-etched specimens all exhibited strong (111) texture. This result shows that (111) is a loose plane and of non-etched specimens all exhibited. High growing velocity of (111) of especially was main texture of Non-etched specimens. Low working pressure($4\times10^{-3}$torr) was more effective than figh working pressure ($6\times10^{-3}$torr) for the gold color of $Ti_xN$ film. L and b were increased and a was decreased with the increase of bias voltage. Accordingly, We obtained the near gold color of $Ti_xN$ film(L;92, a;1~1.5 b:24~29.50. As a result of reflectance. And as the bias increased, the reflectance was proportional to the increasing bias voltage, but we took the top reflectance when the bias voltage was -200V.

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접합 판형 열교환기(BPHE)의 내부 코팅에 따른 소재 특성 및 성능 평가에 관한 연구 (Study on the material properties and heating efficiency according to the internal surface coating of the brazed plate heat exchanger (BPHE))

  • 정항철;양현석;김현종;박종포
    • 한국결정성장학회지
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    • 제30권6호
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    • pp.237-243
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    • 2020
  • 본 연구에서는 STS-316 플레이트와 구리(Cu) 브레이징으로 구성된 접합 판형 열교환기(BPHE, Brazed Plate Heat Exchanger)의 내식성과 열효율 성능 향상을 위해 실란계 코팅을 적용하고자 하였다. 코팅 재료에 따른 부식 및 접촉각을 평가하여 선정된 코팅재료를 열교환기에 적용하였으나, 전열 성능 평가 결과 코팅하지 않은 열교환기에 비해 열효율이 떨어지는 결과가 나타났다. 이는 접합 판형 열교환기 내부의 유로에 코팅제의 고착화 및 표면의 잔여 코팅제가 열저항으로 작용하여 열전달을 방해는 것으로 분석되었다. 이는 내부에 미세한 유로가 존재하는 판형 열교환기의 구조적인 특성에 기인한 것으로, 판형 열교환기 제작 공정에서 사전에 유로 표면에 코팅 후 제작하는 것이 전열성능을 향상 시킬 수 있을 것으로 판단된다.

3D 프린팅으로 제조한 알루미늄 합금의 크로메이트 코팅 (Chromate Conversion Coating on 3D Printed Aluminum Alloys)

  • 신홍식;김효태;김기승;최혜윤
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.109-115
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    • 2022
  • The demand for metal 3D printing technology is increasing in various industries. The materials commonly used for metal 3D printing include aluminum alloys, titanium alloys, and stainless steel. In particular, for applications in the aviation and defense industry, aluminum alloy 3D printing parts are being produced. To improve the corrosion resistance in the 3D printed aluminum alloy outputs, a post-treatment process, such as chromate coating, should be applied. However, powdered materials, such as AlSi7Mg and AlSi10Mg, used for 3D printing, have a high silicon content; therefore, a suitable pretreatment is required for chromate coating. In the desmut step of the pretreatment process, the chromate coating can be formed only when a smut composed of silicon compounds or oxides is effectively removed. In this study, suitable desmut solutions for 3D printed AlSi7Mg and AlSi10Mg materials with high silicon contents were presented, and the chromate coating properties were studied accordingly. The smut removal effect was confirmed using an aqueous desmut solution composed of sulfuric, nitric, and hydrofluoric acids. Thus, a chromate coating was successfully formed. The surfaces of the aluminum alloys after desmut and chromate coating were analyzed using SEM and EDS.

유무기 TiO2-SiO2 혼성코팅에 미치는 전구체 배합비율의 영향 (Effect of Precursor Ratio on the Properties of Inorganic-Organic Hybrid TiO2-SiO2 Coating)

  • 김동규;맹완영
    • 한국재료학회지
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    • 제26권5호
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    • pp.271-280
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    • 2016
  • When a single inorganic precursor is used for the synthesis of a sol-gel coating, there is a problem of cracking on the surface of coating layer. In order to solve this problem of surface cracking, we synthesized inorganic-organic coatings that have hybrid properties of inorganic and organic materials. Sols of various ratios (1:0.07, 0.2, 0.41, 0.82, 1.64, 3.26, 6.54, 13.2) of an inorganic precursor of Tetrabutylorthotitanate ($Ti(OBu)_4$, TBOT) and an organic precursor of ${\gamma}$-Methacryloxy propyltrimethoxysilane (MAPTS) were prepared and coated on stainless steels (SUS316L) by dip coating method. The binding structure and the physical properties of the synthesized coatings were analyzed by FT-IR, FE-SEM, FIB (Focused Ion Beam), and a nano-indenter. Dynamic polarization testing and EIS (electrical impedance spectroscopy) were carried out to evaluate the micro-defects and the corrosion properties of the coatings. The prepared coatings show hybrid properties of inorganic oxides and organic materials. Crack free coatings were prepared when the MAPTS ratio was above a critical value. As the MAPTS ratio increased, the thickness and the corrosion resistance increased, and the hardness decreased.

용융 55%Al-Zn 중에서 세라믹 용사 피막의 침식 거동에 관한 연구 (A Study on the Erosion Behavior of the Ceramic Sprayed Coating Layer in the Molten 55% Al-Zn)

  • 강태영;임병문;최장현;김영식
    • Journal of Welding and Joining
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    • 제18권3호
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    • pp.51-59
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    • 2000
  • Sink roll has been used in molten 55%Al-Zn alloy bath of continuous galvanizing line for sinking and stabilizing working steel strip in molten metal bath. In the process, the sink roll body inevitably build up dross compounds and pitting on the sink roll surface during 55%Al-Zn alloy coated strip production, and the life time of the sink roll is shorten by build up dross compounds and pitting. The present study examined the application of thermally sprayed ceramic coatings method on sink roll body for improving erosion resistance at molten 55% Al-Zn pool. In this experiment, the stainless steels such as STS 316L and STS 430F were used as the substrate materials. The CoNiCr and WE-Co powder were selected as bond coating materials. Moreover $Al_2O_3-ZrO_2-SiO_2 and ZrO_2-SiO_2$ powders selected as the top coating materials. Appearances of the specimens before and after dipping to molten 55%Al-Zn pool were compared and analyzed. As a result of this study, STS430F of substrate, WC-Co of bond spray coatings, $ZrO_2-SiO_2$ power of top spray coatings is the best quality in erosion resistance test at molten 55%Al-Zn pool

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파릴렌 막이 증착된 봉입형 압력센서의 제작 및 그 특성 (Fabrication and Characteristics of Parylene Coated Isolated Type Pressure Sensor)

  • 김우정;조용수;김홍균;최시영
    • 대한전자공학회논문지SD
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    • 제40권2호
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    • pp.81-86
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    • 2003
  • 반도체형 압력센서를 이용하여 물이나 화학약품 매질의 압력을 측정하기 위해서는 센서를 보호하기 위한 패키징이 필요하다. 스테인레스 봉입형 압력센서는 SUS316으로 패키지 되어있으며 SUS316은 표면이 다량의 크롬과 니켈을 함유하고 있어 내부식성이 강하고 또한 인성 및 응접성이 양호하여 센서를 분리하는 박막으로 널리 사용된다. 그렇지만 SUS316은 강산과 강알칼리 용매에서는 급격히 부식된다. 따라서 내부식성이 우수한 파리렌 막을 SUS316의 표면에 2000A의 Cu막을 증착한 다음에 5㎛ 두께로 처리함으로써 내화학성이 우수한 압력센서를 제작할 수 있었다, 파리렌 막을 코팅하기 전에 봉입형 압력센서의 정확도는 ±0.5%FSO이었고, 코팅 후의 센서도 동일한 특성을 보여주었다.

고분자전해질 연료전지 분리판을 위한 그라핀이 코팅된 스테인리스강의 특성 (Chracteristic of graphene coated stainless steel for PEM fuel cell separator)

  • 남대근;김정수;최창용;박영도;오원태
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2011년도 춘계학술대회 초록집
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    • pp.90.1-90.1
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    • 2011
  • 연료전지 분리판은 연료, 공기, 수분이 흐를 수 있는 채널들이 포함되어 있으며, 전지들에 의해서 생산되는 전류를 흐르게 할 수 있는 전기전도성을 가져야 할 필요가 있다. 일반적인 금속판들은 연료전지 스택 내의 산성 분위기에 존재해야 하기 때문에 표면 부식이 쉽게 발생한다. 그라핀(graphene)은 우수한 전기전도성을 가지고 있을뿐만 아니라 물리화학적 내식성 및 내구성을 가지고 있어 연료전지 분리판으로서 응용이 가능할 것으로 판단된다. 본 연구에서는 일반적으로 널리 사용하고 있는 스테인리스강(stainless steel)을 모재로 사용하였으며, 그라핀을 전기분무법(electro spray coating)으로 코팅하여 스테인리스강의 내식성 및 전기전도성을 동시에 향상시키고자 하였다. 그라핀은 에탄올을 용매로 사용하여 분산하였으며, 분산제로 소량의 다이페닐다이에톡시실란(diphenyldiethoxysilane)을 첨가하여 코팅용액을 제작하였다. 코팅공정은 15kV 전압을 가하여 1시간동안 코팅을 진해하였으며, 그라핀-스테인리스강 모재의 미세구조를 전자현미경과 광학현미경을 통하여 관찰하였다. 또한 X-선 회절분석법을 이용하여 그라핀의 결정구조를 분석하였다. 한편 스택의 내부와 유사한 산화성 분위를 모사하기 위해 $80^{\circ}C$의 0.1N $H_2SO_4+2ppm\;F^-$ 용액에서 내식성 실험을 수행하였고, 면간접촉저항도 측정하였다. 그라핀이 코팅된 스테인리스강 시편은 고분자전해질 연료전지 분리판의 요구조건을 만족하였으며, 연료전지 분리판으로서의 적용가능성을 확인하였다.

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방사선가교로 제조된 폴리아크릴산 코팅 스테인리스그물망에 의한 유수 분리 (Separation of Water and Oil by Poly(acrylic acid)-coated Stainless Steel Mesh Prepared by Radiation Crosslinking)

  • 노영창;신정웅;박종석;임윤묵;전준표;강필현
    • 방사선산업학회지
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    • 제9권2호
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    • pp.77-84
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    • 2015
  • The stainless steel mesh coated with poly(acrylic acid) hydrogel was fabricated and applied for the separation of water and oil. The stainless steel mesh was immersed in aqueous poly (acrylic acid) solution, and then irradiated by radiation to introduce poly(acrylic acid) hydrogel on the surface of mesh by crosslinking. It was possible to separate oil and water from mixtures of oil/water effectively using the hydrogel-coated mesh. The effect of irradiation dose, coating thickness, size of mesh on the separation efficiency was examined.