• 제목/요약/키워드: stainless 304 J1

검색결과 29건 처리시간 0.025초

스테인레스 박강판의 레이저 점용접부 형상예측에 관한 연구 (A Study on the Prediction of Laser Spot Weld Shapes of Thin Stainless Steel Sheet)

  • 강형식;홍성준;전태옥;장원석;나석주
    • 한국정밀공학회지
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    • 제15권8호
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    • pp.102-108
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    • 1998
  • 본 논문에서는 Nd-YAG 레이저 용접 프로세스를 이용하여 두께가 다른 STS304스테인레스 박강판을 대상으로한 점용접에 관한 연구로서, 레이저 용접은 미소부위에 효율적인 접합가공이 가능한 공정으로 비접촉식 가열원을 이용하기 때문에 접합공정 중 기계적 변형이 없고, 레이저 빔을 국부가열원으로 하여 매우 좁은 부분에 제한적으로 열을 가할 수 있어서 강한 금속적 결합이 요구되는 소형부품의 접합에 이용될 수 있다. 뿐만 아니라 공정 변수들을 변화시켜 실제 접합부에 들어 가는 입열량을 쉽게 제어할 수 있다는 등 많은 장점을 가지고 있다. 본 연구에서는 1mm이하의 스테인레스 박판에 대한 레이저 점용접을 FDM과 신경회로망을 이용하여 해석하고 용접부의 너겟 크기, 용접부 깊이 등의 형상을 예측하였다. 또한 레이저 점용접에 있어서의 주요 변수인 펄스 에너지, 펄스 타임, 박판의 두께, 두 판사이의 간극크기 등득 변화시켜 실험하고 수치해석을 검증하기 위하여 여러 가지 강에 대한 레이저 점용접 실험을 수행하였다. 또한 수치해석 시뮬레이션을 위하여 윈도우 프로그래밍을 개발하였다.

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실린더에 존재하는 축방향 표면균열에 대한 공학적 J-적분식 (II) - 최적참조응력에 기초한 방법- (Engineering J-Integral Estimation for Internal Axial Surface Cracks in Cylinders (II) -Optimised Reference Stress Based Estimation-)

  • 김진수;김윤재;김영진
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2442-2449
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    • 2002
  • This paper provides an reference stress based J estimation equation fur cylinders with finite internal axial surface cracks under internal pressure. In part 1, the J estimation equation based on deformation plasticity using Ramberg-Osgood (R-0) materials is proposed. In this paper, the developed CE/EPRI -type solutions ale then re-formulated based on the reference stress concept. Such a re-formulation provides a simpler equation for J. estimation are then further extended to combined internal pressure and bending. The proposed reference stress based J estimation equation is compared with elastic-plastic 3-D FE results using actual stress-strain data for a Type 304 stainless steel. Good agreement between the FE results and the proposed reference stress based J estimations provides confidence in the use of the proposed method to elastic -plastic fracture mechanics of pressurised piping.

인장하중이 작용하는 평판에 존재하는 반타원 표면균열의 J-적분 계산식 (Engineering J-Integral Estimation for Semi-Elliptical Surface Cracked Plates in Tension)

  • 심도준;김윤재;최재붕;김영진
    • 대한기계학회논문집A
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    • 제25권11호
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    • pp.1777-1784
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    • 2001
  • This paper provides d simplified engineering J estimation method fur semi-e1liptical surface cracked plates in tension, based on the reference stress approach. Note that the essential element of the reference stress approach is the plastic limit lead in the definition of the reference stress. However, for surface cracks, the definition of the limit load is ambiguous ("local" or "global"limit lead), and thus the most relevant limit load (and thus reference stress) for the J estimation should be determined. In the present work, such limit load solution is found by comparing reference stress bated J results with those from extensive 3-D finite element analyses. Validation of the proposed equation against FF J results based on tactual experimental tensile data of a 304 stainless steel shows excellent agreements not only far the J values at the deepest point but also for those at an arbitrary paint along the crack front, including at the surface point. Thus the present results provide a good engineering tool for elastic-plastic fracture analyses of surface cracked plates in tension.

배관에 존재하는 원주방향 표면균열에 대한 파괴거동 해석 (ll) - 유한요소해석을 통한 검증 - (Fracture Behavior Estimation for Circumferential Surface Cracked Pipes (ll) - Finite Element Validation -)

  • 김진수;김윤재;김영진
    • 대한기계학회논문집A
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    • 제26권1호
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    • pp.139-146
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    • 2002
  • This paper provides validations of the reference stress based J and $C^{*}$ estimations, proposed in Part I, for inner, circumferential surface cracked pipes under internal pressure and global bending against detailed 3-D elastic-plastic and elastic-creep FE results. For this purpose, actual tensile properties of two typical stainless steels (TP304 and TP316) are used for elastic-plastic FE analyses and two realistic creep laws are used for elastic-creep FE analyses. For a total of twenty cases considered in this paper, agreements between the proposed reference stress based J and $C^{*}$ estimations and the FE results are excellent. More important aspect of the proposed estimations is that they can be used to estimate J and $C^{*}$ not only at the deepest point of the surface crack but also at an arbitrary point along the crack front.front.

소성가공이 멤브레인 피로 수명에 미치는 영향 (The Effect of Plastic Working on the Membrane Fatigue Life)

  • 윤인수;김정규
    • 한국가스학회지
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    • 제9권4호
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    • pp.1-5
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    • 2005
  • 소성가공으로 제작되는 575 304재료 멤브레인의 피로 특성에 대하여 조사하였다. 소성 가공량에 의한 영향을 파악하고자 5종류의 시험편에 대하여 피로 시험을 실행하였다. 피로 시험은 실온과 저온에서 수행하였으며, 모든 시험 결과는 지하식 저조 지침에서 제시하는 피로 시험 데이터와 비교 분석하였다. 이러한 결과를 기본으로 프레스 가공 제작 KOGAS 멤브레인 피로 수명 평가에 RPIS 설계 피로 곡선을 적용할 수 있음을 확인하였다.

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Acoustic emission technique to identify stress corrosion cracking damage

  • Soltangharaei, V.;Hill, J.W.;Ai, Li;Anay, R.;Greer, B.;Bayat, Mahmoud;Ziehl, P.
    • Structural Engineering and Mechanics
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    • 제75권6호
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    • pp.723-736
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    • 2020
  • In this paper, acoustic emission (AE) and pattern recognition are utilized to identify the AE signal signatures caused by propagation of stress corrosion cracking (SCC) in a 304 stainless steel plate. The surface of the plate is under almost uniform tensile stress at a notch. A corrosive environment is provided by exposing the notch to a solution of 1% Potassium Tetrathionate by weight. The Global b-value indicated an occurrence of the first visible crack and damage stages during the SCC. Furthermore, a method based on linear regression has been developed for damage identification using AE data.

TP304계 고질소 스테인레스강의 단조특성과 냉간압연 모사 (Forged Product Characteristic and Cold Rolling Simulation for High-Nitrogen Stainless Steel (HNS))

  • 이명열;이종욱;김병구;김영득;신종호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.310-313
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    • 2009
  • 오스테나이트계 고질소 스테인레스강 4 가지 후보강종인 HNS C1, C2, C3, C4에 대해 질소함량, 가압조건 따른 단조재와 온도 및 동일한 가압조건에서 Ni 합금원소 첨가유무에 따른 용체화 처리재(HNS C1, C3)의 물성평가와 실제 냉연 공정의 pass schedule 검증을 위한 모사실험을 통해 다음과 같이 요약 하였다. 1) 가압증가에 따른 질소함량의 증가로 강도 및 경도가 동시 상승하며, 결정립의 미세화 및 기계적 쌍정 발생이 많았다. 동일한 가압조건에서 Ni 첨가된 HNS C3가 Ni 미첨가한 HNS C1 보다 강도-연성 조합평가에서 열/냉간 가공성 등의 특성이 우수하였다. 2) 고질소강 스테인레스강의 적정한 용체화 처리온도 범위는 상용화된 AIS1304와 유사한 $1050^{\circ}C{\sim}1100^{\circ}C$이며, 용체화처리 후냉각방법의 변경(수냉과 공냉)에 따른 경도의 편차는 없었다. 냉연 pass schedule 검증을 위한 모사실험에서 초기 압연의 최적조건은 roll 속도 5mpm, pass당 압연율 $15{\sim}17%$였다.

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Corium melt researches at VESTA test facility

  • Kim, Hwan Yeol;An, Sang Mo;Jung, Jaehoon;Ha, Kwang Soon;Song, Jin Ho
    • Nuclear Engineering and Technology
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    • 제49권7호
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    • pp.1547-1554
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    • 2017
  • VESTA (Verification of Ex-vessel corium STAbilization) and VESTA-S (-small) test facilities were constructed at the Korea Atomic Energy Research Institute in 2010 to perform various corium melt experiments. Since then, several tests have been performed for the verification of an ex-vessel core catcher design for the EU-APR1400. Ablation tests of an impinging $ZrO_2$ melt jet on a sacrificial material were performed to investigate the ablation characteristics. $ZrO_2$ melt in an amount of 65-70 kg was discharged onto a sacrificial material through a well-designed nozzle, after which the ablation depths were measured. Interaction tests between the metallic melt and sacrificial material were performed to investigate the interaction kinetics of the sacrificial material. Two types of melt were used: one is a metallic corium melt with Fe 46%, U 31%, Zr 16%, and Cr 7% (maximum possible content of U and Zr for C-40), and the other is a stainless steel (SUS304) melt. Metallic melt in an amount of 1.5-2.0 kg was delivered onto the sacrificial material, and the ablation depths were measured. Penetration tube failure tests were performed for an APR1400 equipped with 61 in-core instrumentation penetration nozzles and extended tubes at the reactor lower vessel. $ZrO_2$ melt was generated in a melting crucible and delivered down into an interaction crucible where the test specimen is installed. To evaluate the tube ejection mechanism, temperature distributions of the reactor bottom head and in-core instrumentation penetration were measured by a series of thermocouples embedded along the specimen. In addition, lower vessel failure tests for the Fukushima Daiichi nuclear power plant are being performed. As a first step, the configuration of the molten core in the plant was investigated by a melting and solidification experiment. Approximately 5 kg of a mixture, whose composition in terms of weight is $UO_2$ 60%, Zr 10%, $ZrO_2$ 15%, SUS304 14%, and $B_4C$ 1%, was melted in a cold crucible using an induction heating technique.

Surface Modification with Atmospheric Microwave Agron Plasma Jet Assisted with Admixture of H2O2 and Analysis of Plasma Characteristics

  • Won, I.H.;Shin, H.K.;Kwon, H.C.;Kim, H.Y.;Kang, S.K.;Lee, J.K.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
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    • pp.544-545
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    • 2013
  • Recently, low-temperature atmospheric-pressure plasmas have been investigated [1,2] for biomedical applications and surface treatments. Experiments for improving hydrophilicity of stainless steel (SUS 304) plate with atmospheric microwave argon and H2O2 mixture plasma jet [3] were carried out and experimental measurements and plasma simulations were conducted for investigating the characteristics of plasma for the process. After 30 s of low power (under 10 W) and low temperature (under $50^{\circ}C$) plasma treatment, the water contact angle decreased rapidly to around $10^{\circ}$ from $75^{\circ}$ and was maintained under $30^{\circ}$ for a day (24 hours). The surface free energy, calculated from the contact angles, increased. The chemical properties of the surface were examined by X-ray Photoelectron Spectroscopy (XPS) and the surface morphology and roughness were examined by Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) respectively. The characteristics of plasma sources with several frequencies were investigated by Optical Emission Spectroscopy (OES) measurement and one-dimensional Particle-in-Cell (PIC) simulation and zero-dimensional global simulation [4]. The relation between plasma components and the efficacy of the surface modification were discussed.

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