• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2005년도 추계학술발표대회 개요집
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• pp.183-185
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• 2005

In an attempt to optimize friction spot joining process of Mg alloys, effects of joining parameters such as rotating speed, plunging depth, and dwelling time on the joints properties were evaluated. Experimental tests were carried out for lap joined AZ31B-H24 sheets. A wide range of joining conditions could be applied to join Mg alloys without defects in the weld zone except for certain welding conditions with an insufficient heat input. The microstructures and hardness variations in the weld regions are discussed. For sound joints without defects, tensile shear strength of weld joints was higher approximately 116% than typical tensile shear strength of electrical resistance spot-welded joints for magnesium(Welding handbook, Vol 3, AWS).

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2005년도 추계학술발표대회 개요집
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• pp.91-93
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• 2005

The purpose of this study is to evaluate effects of stiffener configuration welded to the plate on the fatigue strength. Nominal stress and hot spot stress for the stiffened plate under pure bending condition were evaluated using FEA and experiment and fatigue test for each specimen was performed. For S and SD type, the fatigue strength increase with a decrease in the nominal stress and hot spot stress. D type with doubler plate was found to have the lowest value of nominal and hot spot stress for a given condition. However its fatigue strength was smaller than the others.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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• pp.177-179
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• 2005

In an attempt to optimize friction spot joining Process of Al alloys for automobiles, joining parameters such as tool rotating seed, plunging depth, and joining time on the joints properties were investigated. A wide range of joining conditions could be applied to join Al alloys for automobile without defects in the weld zone except for certain welding conditions with a lower heat input. for sound joints without defects, tensile shear strength of joints was higher than acceptable criteria of tensile shear strength of resistance spot welded joints for aluminum.

• 대한기계학회논문집A
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• 제34권4호
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• pp.467-474
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• 2010

용접이음부의 신뢰성 확보는 구조물의 건전성과 내구성에 직접적인 영향을 미치기 때문에 가스용접 이음재의 피로설계기준(fatigue design criterion)을 정하기 위해서는 피로시험을 수행하여 ${\Delta}P$-Nf 관계를 이용하는 것이 일반적이다. 그러나 피로데이터를 장시간 획득하는 과정에서 여러 가지 변동인자에 의해서 피로데이터가 영향을 받기 때문에 피로데이터의 신뢰도가 떨어진다. 또한, 이음재의 재질 및 접합형태가 달라질 때마다, 각각의 경우에 대해서 새로운 피로시험이 요구됨으로 많은 시간과 비용이 소모된다. 따라서 이러한 문제점들을 개선하고 신뢰성 있는 설계를 하기 위해서 필렛 가스용접 이음재를 적용, 반복피로시험을 통한 데이터를 통계적으로 분석하여, 다양한 가스용접 이음재의 피로수명을 예측함과 동시에 실제 피로시험데이터와 비교 분석하여 예측된 수명의 신뢰도(reliability)와 신뢰구간(confidence interval)을 추정함으로서 새로운 피로설계기준 방법을 제시하고자 하였다.

• 한국음향학회지
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• 제38권3호
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• pp.334-339
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• 2019

차량 점용접 부위에서 BSR(Buzz, Squeak, Rattle) 소음 발생 가능성을 국부 진동을 사용하여 비파괴적으로 추정하는 진동기반 계측법을 제시한다. 용접부에 부착된 구조물에 의한 점용점 부위의 국부적인 진동을 유발하고 진동전달 특성을 파악한다. 관측된 진동 특성으로부터 국부 구조의 굽힘강성값을 도출하였다. 강성값의 변화로부터 점용접의 상태 강건성을 파악하였다. 제시되는 방법의 검증을 위해 부분적으로 용접품질이 변화된 시편을 제작하였다. 제작된 시편에서 계측된 진동 특성을 분석하였다. 용접 강건성에 의해 변화하는 특정 주파수 대역을 파악하였다. 구조별, 위치별 계측을 통해 제시된 방법으로 분별이 가능한지 검증하였다. 국부 진동 평가방법은 구조물의 용접 강건성을 생산 현장에서 파악하게 하는 평가방법으로써 BSR발생 가능성을 저감하기위한 생산 품질 확보에 사용될 수 있다.

• 대한금속재료학회지
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• 제47권12호
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• pp.834-841
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• 2009

A study on the welding of electrogalvanized TRIP (Transformation-Induced Plasticity) steels was done to compare the life of the electrode and the alloying phenomena on the electrode tip surface using singlephase AC and inverter-DC resistance welding processes. A longer life of the electrode (>200 welds) was achieved using the inverter-DC welding process. The tensile shear strength was higher in the electrode life test when welded with the inverter DC welding machine it maintained a higher value even when the welding nugget diameter was smaller than specified. When spot-welding was conducted using the single-phase AC welding process, a higher wear rate of the electrode was observed compared to that with the inverter-DC process. An alloying layer used to determine the rate of electrode growth showed differences in the metallurgical features of the surface alloying and Zn penetration depending on whether the single-phase AC process or the inverter-DC welding process was used. Moreover, changes in the dynamic resistance during the electrode life test were correlated with the electrode wear (or growth) rate.

• 대한토목학회논문집
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• 제30권2A호
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• pp.113-120
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• 2010

콘크리트 충전강관을 이용한 교량은 새로운 형식의 교량 형태이다. 강관을 이용한 교량을 적용하는데 있어서 가장 중요한 것은 이음부의 설계이다. 이 논문에서는 축하중을 받는 충전강관 N형 이음부에서 현재는 충전강관으로 브레이스는 강관으로 구성된 이음부의 특성을 범용 프로그램인 ABAQUS를 이용하여 유한요소해석을 통해 고찰하였다. 충전강관 이음부의 핫스폿 응력을 결정하는 기하학적 인자 중, 용접 각장길이, 현재의 직경, 브레이스의 두께에 따른 핫스폿 응력의 차이점을 비교하였다. 또한 충전강관 N형 이음부에서 사재의 각도와 수직재와 사재사이의 거리를 변수로 하여 유한요소해석을 수행하였으며, 현재에 충전된 콘크리트의 강도의 변화에 따른 이음부의 핫스폿 응력 특성을 살펴보았다.

• 한국기계가공학회지
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• 제21권3호
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• pp.1-11
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• 2022

In this study, an electric resistance dual-spot welding process using a copper electrode inserted in a heating electrode is suggested for the spot welding of AZ31 magnesium sheets. This spot-welding process involves two heating methods for welding at the interfacial zone between the magnesium sheets, one of which is the heating method by thermal conduction from the heating electrode heated by the welding current induced to the steel electrode, and the other heating method uses the electric resistance between the contacted surfaces of the two sheets by the welding current induced to the copper electrode. This welding process includes the welding variables, such as the current induced in the heating electrode and the copper electrode, and the outer diameters of the heating electrode. This is because the heat conducted from the heating electrode can be maintained at a higher temperature in the welding zone, which has a slow cooling effect on the nugget of the melted metal after the welding step. The pressure exerted during the pressing of the magnesium sheets by the heating electrode can be increased around the nugget zone at the spot-welding zone. Thus, it not only reduces the warping effect of the elastoplastic deformation of sheets, but also the corona bond can make it less prone to cracking at the welded zone, thereby reducing the number of nuggets expelled out of the corona bond. In conclusion, it was known that an electric resistance dual spot welding process using the copper electrode inserted in the heating electrode can improve the welding properties in the electric resistance spot welding process of AZ31 magnesium sheets.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.1803-1806
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• 2007

The General roles of a spacer grid(SG) are providing a lateral and vertical support for fuel rods, promoting a mixing of coolant and keeping guide tubes straight so as not to impede a control rod insertion under any normal or accidental conditions. To evaluate the impact characteristics of a SG such as impact velocity, critical buckling strength and duration time, a few types of impact tests for SGs have been conducted. In a previous study, a new welding method, a through-welding method, was proposed to increase critical buckling strength of a SG without any design change or material change and was verified by impact tests with $7{\times}7$ partial SG specimens.In this paper, the effect of through-welding method in case of a $16{\times}16$ full-size SG is investigated by pendulum impact tests with $16{\times}16$ SG specimens. And the increase of critical buckling strength for full-size SGs is measured by comparison with impact results of spot-welded and through-welded SGs.

• Smart Structures and Systems
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• 제16권2호
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• pp.367-382
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• 2015

This paper aims to conduct the reliability-based assessment of the welded joint in the orthotropic steel bridge deck by use of a mesh-insensitive structural stress (MISS) method, which is an effective numerical procedure to determine the reliable stress distribution adjacent to the weld toe. Both the solid element model and the shell element model are first established to investigate the sensitivity of the element size and the element type in calculating the structural stress under different loading scenarios. In order to achieve realistic condition assessment of the welded joint, the probabilistic approach based on the structural reliability theory is adopted to derive the reliability index and the failure probability by taking into account the uncertainties inherent in the material properties and load conditions. The limit state function is formulated in terms of the structural resistance of the material and the load effect which is described by the structural stress obtained by the MISS method. The reliability index is computed by use of the first-order reliability method (FORM), and compared with a target reliability index to facilitate the safety assessment. The results achieved from this study reveal that the calculation of the structural stress using the MISS method is insensitive to the element size and the element type, and the obtained structural stress results serve as a reliable basis for structural reliability analysis.