• Journal of the Korean Institute of Gas
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• v.24 no.3
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• pp.33-39
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• 2020

In general, in a batch reaction process in which products are made using flammable liquids, splash filling is used to clean the walls of the reactor by spraying flammable liquids, which are raw materials used for product, during cleaning of the reactor after work. During this process, mist of flammable liquid is generated, the lower limit of explosion is lowered, and fire·explosion may occur due to discharges caused by various types of complex charges, such as flow charge, collision charge, and ejection charge. Therefore, based on the recent accident case, to identify the risk when working in the form of splash filling with toluene in a batch process and perform an explosion impact analysis using the TNT equivalent method After that, we will analyze the accident results and suggest preventive measures such as constant purge system, improvement of cleaning method, and use of tantalum to prevent such accident.

• Journal of the Korean Institute of Gas
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• v.25 no.6
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• pp.29-34
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• 2021

Flammable substances are often present in the raw materials of pharmaceutical products manufactured by pharmaceutical companies. In this case, an excessive amount of flammable substances is added to make an intermediate, and flammable substances that do not participate in the reaction are removed through filtration and drying steps. In addition, the flammable liquid separated in the filtration process is accumulated in the form of splash filling in the filtrate container. In this case, vapor and mist of flammable liquid are generated, which lowers the lower limit of explosion and minimum ignition energy, and increases the risk of fire and explosion due to complex charging. In this study, by analyzing fire accidents that occurred during the recent filtration process of pharmaceutical companies, it is proposed to prevent static electricity accumulation by measures of nitrogen supply facilities, capacity improvement, conductive filter fabric and so on.