• Title/Summary/Keyword: spheroidal graphite

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The Influences of Graphite Shape and Alloying Elements(Mn, Ni) on the Thermal Properties of Cast Iron. (주철의 열적 성질에 미치는 흑연현상 및 첨가원소(Mn, Ni)의 영향)

  • Roh, Moo-Kun;Kwon, Hyuk-Moo
    • Journal of Korea Foundry Society
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    • v.9 no.1
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    • pp.80-88
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    • 1989
  • SGCI(Spheroidal Graphite Cast Iron), CVGCI(CV Graphite Cast Iron) and FGCI(Flake Graphite Cast Iron) having different contents of Mn($0.25%{\sim}0.85%$) and Ni($0.3%{\sim}1.2%$) were produced, respectively. The thermal expansion and thermal conductivity of the cast iron were investigated in the temperature range of $50^{\circ}C{\sim}300^{\circ}C$. As the graphite nodularity of the cast iron increases, thermal expansion coefficient increases, thermal conductivity and electrical conductivity to thermal conductivity ratio decrease. The thermal expansion coefficient of the cast iron increases with increasing Mn content and decreases with increasing Ni content. The thermal conductivity of the cast iron decreases with increasing Mn and Ni contents.

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A study on the formation of surface solidification layer in compacted/vermicular graphite cast iron (CV흑연주철(黑鉛鑄鐵)에서의 표면응고층(表面凝固層) 생성(生成)에 관(關)한 연구(硏究))

  • Park, K.S.;Lee, S.I.;Kim, S.Y.
    • Journal of Korea Foundry Society
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    • v.6 no.1
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    • pp.20-26
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    • 1986
  • In order to investigate the solidification characteristics of CV. graphite cast iron, decantation technique and thermal analysis test were used. Solidification characteristics were studied in the specimens with various compositions and graphite shape. The results were as follows; 1. The first surface solidifcation layer is formed along the mold wall by the growth of austenite dendrites in hypoeutectic composition and thin solid film in hypereutectic composition. 2. The mushy degree of solidifcation of hypereutiectic composition is higher than that of hypoeutectic. 3. In hypoeutectic, the effect of change of the mushy degree of solidification on the graphite shape is small, however, in hypereutectic the mushy degree of solidification becomes higher in order of flake, CV, and spheroidal graphite cast iron.

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A Study on the Diode Laser Surface Hardening Treatment of Cast Iron for Die Material(I) - Characteristics of Surface Hardening by Die Materials - (금형재료용 주철의 다이오드 레이저 표면경화처리에 관한 연구(I) - 금형재료에 따른 표면경화 특성 -)

  • Kim, Jong-Do;Song, Moo-Keun;Hwang, Hyun-Tae
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.8
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    • pp.1041-1047
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    • 2011
  • In this study, two types of die material cast iron was treated for surface hardening by using high power diode laser to improve mechanical properties of die which is using as essential production technology in the parts manufacturing in virtually all the infrastructure industries now. First of all, the heat treatment characteristics of FCD550 material which is spheroidal graphite cast iron, and through the heat treatment of HCI350 material which is flake graphite cast iron, the heat treatment characteristics of the two materials were compared. The hardness of hardened zone increased over 3 times over base material for both specimens, but as for required heat input, HCI350 was higher than FCD550 material depending on the heat conductivity of the materials by the content amount and shape of graphite contained in the material.

A Study on the Initial Crack Growth in Spheroidal Graphite Cast Iron under Extremely Low Cycle Loading (극저사이클 하중을 받는 구상흑연주철의 초가균열성장에 관한 연구)

  • Kim, Min-Gun;Lim, Bok-Kyu;Kim, Dong-Youl
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.3-8
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    • 2002
  • In this study, extremely low cycle fatigue tests were carried out under push-pull loading conditions using graphite cast iron (GCD). In order to clarify the fatigue fracture mechanism of GCD in an extremely low cycle fatigue regime successive observations of internal fatigue damage were performed. The results obtained are as follows. (1) The process of extremely low cycle fatigue can be classified into three stages which are composed of the generation, growth and coalescence of microvoids inside materials. (2) In an extremely low cycle fatigue regime, microvoids originate from debonding of graphite-matrix interface.

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A Study on the Behavior of Spheroid Configuration Bobbin (회전타원체 보빈 형상의 거동에 관한 연구)

  • Kang, Seung-Hee;Ahn, Sung-Ho;Rim, One-Kwon;Kim, Hye-Ung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.13 no.5
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    • pp.717-724
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    • 2010
  • The initial trajectory of a spheroid configuration bobbin for precision guidance has been investigated by analyzing its aerodynamic load and six-degree-of-freedom motion. The effects of changes in the spheroidal head configuration, flow angle and lateral center-of-gravity offset are numerically studied using the commercial software "FLUENT". A wind tunnel test is also conducted to validate the numerical scheme and to examine effect of the Reynolds number on the flow around the bobbin. It is shown that the size of the separation bubble formed on the surface decreases significantly when the Reynolds number is varied between 110,000 and 140,000. At a zero flow angle, an oblate spheroidal head shows relatively moderate rotation while a prolate spheroidal head shows rapid rotation. The bobbin with a spherical head shape has little effect on the flow direction; however, the oblate bobbin is sensitive to the flow angle. The roll motion of the bobbin is greatly influenced by the lateral center-of-gravity offset and maximum dispersion is observed at half of the radius.

Effect of Matrix Structures on the Fracture Characteristics of Austempered C/V Graphite Iron (오스템퍼링처리한 C/V흑연주철의 파괴특성에 미치는 기지조직의 영향에 관한 연구)

  • Kim, Chang-Gyu;Kim, Hong-Beum;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.16 no.2
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    • pp.109-115
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    • 1996
  • Effect of various austempered structures on fracture characteristics of C/V graphite cast iron has studied. The tensile strength and hardness reached the maximum value of 971.4MPa and HB302 at the austempering temperature of $250^{\circ}C$, respectively. As the austempering temperature increased, the amount of retained austenite increased from 18% to 22, 29%, while $K_{IC}$ values ranged from the value of $65MPa{\cdot}m^{12} to 70MPa{\cdot}m^{1/2}, 66MPa{\cdot}m^{1/2}. This fact that $K_{IC}$ value was not sensitive to the increase of the amount of the retained austenite was that $K_{IC}$ was dependent on the matrix structure in lower bainitic matrix, while dependent on the notch effect from C/V graphite shape in upper bainitic matrix. Fractured surfaces showed a ductile fracture pattern at $300^{\circ}C$. Very large coalescence by C/V graphite and relatively small voids by spheroidal graphite were observed.

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Effect of Carbon on the Micro Structure and Hardness of Internally Hardened Ductile Cast Iron Roll (내부 경화형 구상흑연주철 롤 동체와 넥의 미세조직과 경도에 미치는 탄소 영향)

  • Sang-Mook Lee;Ki-Hang Shin;Byung-Chul Choi;Ki-Woo Nam
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.1
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    • pp.79-86
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    • 2023
  • This study was investigated the effect of carbon on the micro-structure and hardness of ductile cast iron roll with internal curing capacity. Spheroidal graphite existed at roll body with rapid cooling, but granular graphite existed at roll neck with slow cooling. The volume fraction of graphite increased at roll body with rapid cooling, That of roll neck with slow cooling decreased, but graphite size increased. The volume fraction of cementite decreased, but volume fraction increased. The cementite size was larger at roll neck than roll body. The hardness was decreased at roll body and roll neck due to volume fraction of cementite. The hardness of roll body was higher than roll neck.

Effects of the Microstructures on the Wear Characteristics of Cast irons (주철의 마모특성에 미치는 미세조직의 영향)

  • Kim, Sug-Won;Park, Jin-Sung;Lee, Hyung-Chul;Kim, Ki-Kon
    • Journal of Korea Foundry Society
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    • v.24 no.6
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    • pp.323-330
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    • 2004
  • This study aims to investigate on the effects of the microstructures on the wear characteristics of the different grey cast iron(GC) and spheroidal ductile cast iron(DCI). Wear test using wear tester of pin-on-disc type was carried out under the conditions of load 47.2N , velocity 0.2m/s, distance 4000m. At the GC, Wear rates depend on graphite type and oxide layer formed at wear surface. Weak rosette graphites are easily broken and formed wear debris over 30 ${\mu}m$. This wear debris occurs scuffing at wear surface. As a result of surface deformation, Narrow regions of the matrix between the graphite flakes and the contact surface lead to the failure of the necks. Wear rate for the DCI depended on hardness of matrix more than size of graphite.

A Proposal of parameter Determination Method in the Residual Strength Degradation Model for the Prediction of Fatigue Life(II) (피로수명예측을 위한 잔류강도 저하모델의 파라미터 결정법 제안(II))

  • Kim, Sang-Tae;Jang, Seong-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1452-1460
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    • 2001
  • A new method of parameter determination in the fatigue residual strength degradation model is proposed. The new method and minimization technique is compared experimentally to account for the effect of tension-compression fatigue loading of spheroidal graphite cast iron and graphite/epoxy laminate. It is shown that the correlation between the experimental results and the theoretical prediction on the fatigue life and residual strength distribution using the proposed method is very reasonable. Therefore, the proposed method is more adjustable in the determination of the parameter than minimization technique for the prediction of the fatigue characteristics.