• 제목/요약/키워드: spherical pores

검색결과 68건 처리시간 0.026초

초음파 분무를 이용한 세라믹 테이프의 성형 (fabrication of Ceramic Tape By Ultrasonic Spray)

  • 윤정한;박양수;심수만;이해원
    • 한국세라믹학회지
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    • 제36권6호
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    • pp.625-631
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    • 1999
  • Ceramic tapes were fabricated by ultrasonically spraying slurries of monodispersed spherical and alumina powders. Effects of slurry compositions on tape forming were investigated. A relatively fast rate of solvent evaporation caused pores and cracks to be formed. A good chemical affinity between solvent and binder gave rise to binder separation resulting in inhomogeneous distribution of binder. Defect-free silica tapes with uniform distribution of particle packing and the binder were obtained from the solvent having a low chemical affinity and a slow evaporation rate and containing appropriate amounts of the binder and the plasticizer. Tape thickness could be controlled by adjusting solids loadings and slurry feed rates. It was possible to fabricate a tape in 15 $\mu\textrm{m}$ thickness from 7 vol% alumina slurry.

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Fabrication of Porous Alumina Ceramics Using Hollow Microspheres as the Pore-forming Agent

  • Nie, Zhengwei;Lin, Yuyi
    • 한국생산제조학회지
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    • 제24권4호
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    • pp.368-373
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    • 2015
  • Porous alumina ceramics with two different pore sizes were fabricated using hollow microspheres as the pore-forming agent. The relative density, total porosity, and microstructure of the obtained alumina ceramics were studied. It was found that the total porosity of sintered samples with different amounts of hollow microsphere content, from 2.0 to 4.0 wt%, was 69.3-75.6%. The interconnected and spherical cell morphology was obtained with 3.0 wt% hollow microsphere content. The resulting ceramics consist of a hierarchical structure with large-sized cells, and small-sized pores in the cell walls. Moreover, the compressive strength of the sintered samples varied from 8.3-11.5 MPa, corresponding to hollow microsphere contents of 2.0-4.0 wt%.

Droplet 유동을 이용한 마이크로캡슐의 제작 (Fabrication of Functional Microcapsule for Drug Delivery by using Droplet Phase Flow)

  • 정은호;김일;고정상;김경천
    • 한국가시화정보학회지
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    • 제4권2호
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    • pp.6-10
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    • 2006
  • The functional spherical microcapsules were produced through the innovative conjunction of the well-defined amphiphilic block copolymer and the stable droplet phase flow in the micro chemical plant. The microcapsules were formed to have hollow inner cavity and outer surface wall with nano-pores. To examine the potential of encapsulating foreign biochemical molecules, Congo-red dye was loaded into the microcapsule. The release performance in the specific surroundings such as temperature, pH and time was evaluated quantitatively.

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다공성 세라믹스와 다공질층을 포함하는 적층체의 제조에 관한 연구;I. 기공구조 (Fabrication of Porous Ceramics and Multi-layered Ceramics Containing Porous Layers; I. Pore Structure)

  • 이해원;윤복규;송휴섭
    • 한국세라믹학회지
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    • 제31권9호
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    • pp.1044-1052
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    • 1994
  • Tape casting technique was successfully applied to produce porous ceramics and multi-layered ceramics containing porous layers, where spherical hollow polymer particles were introduced as pore precursors. In the presence of extreme differences in density and size between Al2O3 and pore precursor particles, hindered settling was effective in preventing segregation of component particles and packing behavior of mixed powders was improved through bimodal packing. There were two transitions in packing behavior of mixed powders. The first transition took place at 40~50 vol% pore precursor addition, where majority of pores changed from close to open pore state. The other transition occured at 60~70 vol% pore precursor addition, where pore precursor particles formed a continuous network structure.

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Microstructural Changes of AlOOH Doped $UO_2$ Pellet during the Annealing Process

  • Hosik Yoo;Lee, Shinyoung;Lee, Seungjae;Kwenho Kang;Kim, Hyoungsu
    • The Korean Journal of Ceramics
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    • 제6권3호
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    • pp.209-213
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    • 2000
  • Microstructural changes of AlOOH doped UO$_2$pellet after annealing up to 216h have been observed and they were compared with those of the standard pellet. Grain and pore size of UO$_2$pellet increased with the addition of AlOOH and its effect was still validated during annealing. Densification rate was reduced by the addition of AlOOH and it was attributed to coarsened pores with spherical shape. Grain and pore growth was stopped and density increase was the least after 144h of annealing. The variation of pore size resulting from annealing has a linear relationship with that of grain size.

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자기파를 함유한 SiCwlf 세라믹스의 미세구조 제어 (The Microstructure Control of SiC Ceramics Containing Porcelain Scherben)

  • 이성희
    • 한국세라믹학회지
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    • 제32권5호
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    • pp.626-634
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    • 1995
  • SiC를 51.9wt% 함유한 SiC-자기질 혼합 분말이 자기 코아의 표면연마 공정에서 부산물로 발생한다. 이 원료 분말을 SiC질 세라믹스를 제조하기 위한 출발물질로 하였다. 원료자체로 성형 $1350^{\circ}C$에서 열처리하면 SiC, $Al_{2}O_{3}$, cristoblite, mullite 결정상이 존재하면 미세구조는 SiC 입자를 유리질 매트릭스가 덮고 있고 구형 기공이 존재한다. 원료 성형체를 열처리시 시편 무게 증가에 의해 판단되는 SiC의 산화는 600~$800^{\circ}C$ 범위에서 시작하나 XRD 분석에 의해서는 $1000^{\circ}C$ 열처리에 이르러서야 $SiO_{2}$의 cristobalite 결정상을 확인하였다. 예비 열처리 후에 소성한 시편은 mullite화 반응이 촉진되는데, $1000^{\circ}C$의 예비 열처리 후 $1350^{\circ}C$에서 소성한 시편은 SiC, cristobalite, mullite가 결정상으로 존재하며, 밀도 2.24g/$cm^{3}$, 흡수율 11.73%이고 유리상이 적고 다공성인 미세구조를 갖는다. 원료 자체에서 51.9wt%이던 SiC 함량은 $1350^{\circ}C$ 소성시편에서는 예비 열처리 조건에 따라 약 37~22%로 감소한다.

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리튬 이차전지 양극재 LixV2O5의 효율적인 방전을 위한 구조 설계 (Design LixV2O5 Cathode Structure for Effective Lithium Ion Intercalation)

  • 박준규;김수일;김동철
    • 대한기계학회논문집B
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    • 제38권7호
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    • pp.589-594
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    • 2014
  • 전기자동차와 하이브리드 자동차의 상용화에 따라 전기용량과 에너지 밀도가 향상된 리튬 이온 전지의 개발이 필요하다. 본 논문에서는 상장 모델을 이용하여 5산화 바나듐으로 구성된 다공성 구조물로의 리튬 이온 삽입현상을 분석하였다. 다공성 5산화 바나듐 구조물은 구멍을 갖는 구체의 구조물로 정의하였으며, 이때 구멍의 형상은 원통형이다. 원통형 구멍의 반지름, 깊이 및 개수를 조절하여 다양한 다공성 5산화 바나듐의 미세조직 형상을 고려하였으며, 각 미세조직의 형상인자와 구조물에 삽입되는 리튬 이온의 개수 사이의 관계를 분석하였다. 마지막으로 최적화 작업을 통하여 가장 많은 수의 리튬 이온이 삽입될 수 있는 다공성 5산화 바나듐의 구조체 형상을 찾아내었다.

PMMA를 이용한 다공질 β-TCP 골충진제 제조 및 생체적합성 평가 (Fabrication of Porous β-TCP Bone Graft Substitutes Using PMMA Powder and their Biocompatibility Study)

  • 송호연;윤민호;김영희;민영기;양훈모;이병택
    • 한국재료학회지
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    • 제17권6호
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    • pp.318-322
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    • 2007
  • Porous ${\beta}-tricalcium$ phosphate $({\beta}-TCP)$ bioceramic was fabricated by pressureless sintering using commercial HAp and different volume percentages of PMMA powders (30-60 vol.%). The range of spherical pore size was about $200-250\;{\mu}m$ in diameter. By increasing the PMMA content, the number of pores and their morphology were dramatically changed as well as decreased the material properties. In case of using 60 vol.% PMMA content, network-type pores were found, due to the necking of the PMMA powders. The values of relative density, elastic modulus, bending strength and hardness of the 60 vol.% PMMA content sample, sintered at $1500^{\circ}C$, were about 46%, 22.2 GPa, 5MPa and 182 Hv respectively. Human osteoblast-like MG-63 cells and osteoclast-like Raw 264.7 cells were well grown and fully covered all of the porous ${\beta}-TCP$ bodies sintered at $1500^{\circ}C$.

Plasma 용사된 MgO 안정화 지르코니아 단열피복의 기공도와 경도에 미치는 용사조건의 영향 (Effects of Spraying Conditions on the Porosity and Hardness of Plasma Sprayed MgO Stabilized Zirconic Thermal Barrier Coatings)

  • 박영규;최국선;이동희
    • 한국재료학회지
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    • 제2권2호
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    • pp.85-94
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    • 1992
  • Plasma 용사된 단열피복에 내재하는 기공의 크기, 형상 및 분포는 피복층 자체의 물성에 지대한 영향을 미치므로 이를 용사변수에 따라 조사하였다. MgO 안정화 지르코니아 피복시 도입되는 기공은 미세기공 외에 각각 생성기구가 다른 조대한 기공 즉 구형과 불규칙한 기공, 그리고 crack으로 구성되었다. 용사거리에 따라 기공의 생성과정과 특성이 변하였으며 Plasma 전류 및 가스 유량의 증가에 의해서 기공도는 감소하는 경향을 보였다. Plasma 가스가 $N_2$인 경우가 Ar보다 더 높은기공도를 보였고 전체적으로 단열피복의 기공도는 10~18%였다. Scratch test로 측정된 단열피복층의 상대적인 경도는 기공도와 높은 상관관계를 보였다.

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금속 전극 알루미나 박막 캐패시터의 전기적 특성에 미치는 미세구조의 영향 (Effect of Microstructure on Electrical Properties of Thin Film Alumina Capacitor with Metal Electrode)

  • 정명선;주병권;오영제;이전국
    • 한국재료학회지
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    • 제21권6호
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    • pp.309-313
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    • 2011
  • The power capacitors used as vehicle inverters must have a small size, high capacitance, high voltage, fast response and wide operating temperature. Our thin film capacitor was fabricated by alumina layers as a dielectric material and a metal electrode instead of a liquid electrolyte in an aluminum electrolytic capacitor. We analyzed the micro structures and the electrical properties of the thin film capacitors fabricated by nano-channel alumina and metal electrodes. The metal electrode was filled into the alumina nano-channel by electroless nickel plating with polyethylene glycol and a palladium catalyst. The spherical metals were formed inside the alumina nano pores. The breakdown voltage and leakage current increased by the chemical reaction of the alumina layer and $PdCl_2$ solution. The thickness of the electroless plated nickel layer was 300 nm. We observed the nano pores in the interface between the alumina layer and the metal electrode. The alumina capacitors with nickel electrodes had a capacitance density of 100 $nF/cm^2$, dielectric loss of 0.01, breakdown voltage of 0.7MV/cm and leakage current of $10^4{\mu}A$.