• The Transactions of the Korean Institute of Electrical Engineers B
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• v.48 no.9
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• pp.503-509
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• 1999

This paper proposes a new speed and tension control algorithm for multi-span continuous strip processing line. In this algorithm the speed reference of each roll is adjusted to make the output force follow the load balance reference using an outer loop controller in cascade. Using the information of the output force of the adjacent roll, it is shown that the strip tension between two rolls can be controlled as the desired value without tension sensor. An experimental set-up which consists of 4 driven and 3 measuring rolls is designed and built for the multi-span speed and tension control. The experimental result reveals conspicuous improvement of tension control performance by the proposed algorithm comparing to the conventional tension feedback controller.

• 제어로봇시스템학회:학술대회논문집
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• 1993.10a
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• pp.1141-1146
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• 1993

The problem of tension control in metal-strip processing line is discussed. A new mathematical dynamic model which relates tension change, motor-speed change and roll-gap change is developed. Through the computer simulation of this model, parameter sensitivity, the tension transfer phenominon, and static and dynamic characteristics of strip tension were studied. Guidelines are developed to help one selecting locations of the master-speed drive in multi-drive speed control for tension adjustment and reducing the effect of interaction between tension and roll gap control.

• Journal of Institute of Control, Robotics and Systems
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• v.6 no.9
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• pp.813-821
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• 2000

In this paper, we developed modeling of tension and speed dynamics for a two-drum winder in a three span continuous web transport system which had not been previously. Dynamic modeling of the time-varying nonlinear system was derived by considering the effect of the radii and mass moment of inertia in the unwinder and the two-drum winder through winding up the web. After linearizing it, we designed with a variable-gain a PID controller for tension control and a PI controller for speed. Simulation is carried out with the variation of radii and moment of inertia at high speed for the proposed tension control system with the two-drum winder and the variavle-gain a PID controller. Results show good performance of tension control during the speed change speed at a start-up and stop.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.49 no.1
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• pp.62-69
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• 2000

The strip tension as well as the line speed should be controlled tightly for the quality of products and productivity of the continuous strip processing line. In this paper, a new tension control algorithm with tension observer is proposed using observed tension as regulator feedback. The tension observer is based on the torque balance of a roller stand including the acceleration torque. Using this estimated tension, new tension controller can be constructed with faster dynamic response in case of line speed acceleration or deceleration. The proposed scheme needs no additional hardware because the inputs of observer, current and speed, are already being monitored by the motor drive system. Through the simulations and experiments with laboratory set up, performances fo conventional schemes and proposed one are compared. The results show the effectiveness of the proposed tension controller.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.236-242
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• 1996

The purpose of this paper is to study the tension control in a web transport system. Direct self-tuning regulator method was applied to tension controller and variable-gain PID control algorithm was applied to web speed controller. The designed controllers compensated for the time-varying parameters and tracked reference tension in process speed changing. The simulation shows that direct STR tension controller improves tension control performance in comparison with other controllers.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.57 no.11
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• pp.2054-2060
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• 2008

This paper aims at the performance enhancement of tension controller for the yarn manufacturing process. The tension controller is required to keep the tension constant while the yarn is manufactured by a draw and twist machine, which is essential and critical for good quality production of yarn, steel, paper, etc. This paper proposes a linear model of tension control plant to develop a precise tension control system, which is derived by the close observation of the conventional mathematical model of motor driving and tension control systems. It is shown by experiments that the proposed control system precisely maintains the tension constant within the error bound of 0.05% while the conventional PI controller has about 0.2% error. The control performance of the system has been compared to that of conventional PI control not only for constant speed control but also for transient speed control experiments.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.327-331
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• 1997

This paper presents the non-linear modeling and design of a robust sliding mode controller for film transfer systems. The tension of a film is sensitive to the speed difference between a winder and an unwinder. The change of the roll-radius as well as the moment of inertia result in the film transfer system begin variable and non-linear. In designing the robust controller. Two major aims are considered. The first aim is hat the web transferring speed tracks at any given reference speed; the second one is that the tension of the film tracks at any given reference tension. To verify the control algorithm, a Simulink model was built and compared with a conventional PID controller. In a computer simulation study, the suggested robust sliding mode controller shows better performance than the PID controller a various control inputs.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.281-282
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• 2006

Tension control performance is very important in high-speed printing machine. One of the major factors that effect to tension control performance is the process of roll changing. Even if the turret arm moves during roll changing process and the span length of the unwinding system varies, it is customary to neglect it in motion and tension control and to consider it as a disturbance. In this paper, its effect is modeled nonlinearly and compared with linear model, and an effect of an infeeder dancer is analyzed under the condition with no unwinder dancer. We verify the performance of the proposed method via simulation in the high-speed printing machine.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.68.6-68
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• 2001

There is a looper for the safety threading between stands in finishing mill. In this looper system, it is 2 inputs 2 outputs MIMO )Multi Input Multi Output) system, which has two inputs that are the angle of looper and the tension of Strip and has two outputs that are the torque of looper motor and the speed of Mill Motor. In tension controller of looper, it calculates the range of tension variation into the compensation value of speed and outputs to the speed controller of Mill Motor, so that it controls the tension of strip between stands. In this study, using this tension controller of looper, we adjust the establishment value of ...

• Proceedings of the KIEE Conference
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• 1998.07f
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• pp.1996-1998
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• 1998

This paper deals with the tension control of continuous processing line for steel plant. In order to improve the tension control performance, tension control is included in POR. FF compensation is applied to get the same speed characteristics during acceleration and deceleration period. In simulation roll diameter variation and inertia variation are considered. It becomes clear that the proposed tension control system has high accuracy performance.